CAE Safety Engineer

Stellantis NV

  • Auburn Hills, MI
  • 30+ days ago

    Highlights

    The Vehicle CAE Safety Engineer is responsible for developing and optimizing vehicle crash safety performance using advanced computer-aided engineering (CAE) tools. This role supports regulatory and third-party crashworthiness assessments and contributes to the design and validation of occupant protection systems.

    Numbers & Facts

    LocationAuburn Hills, MI

    Description

    The Vehicle CAE Safety Engineer is responsible for developing and optimizing vehicle crash safety performance using advanced computer-aided engineering (CAE) tools. This role supports regulatory and third-party crashworthiness assessments and contributes to the design and validation of occupant protection systems.

    Key Responsibilities:

    • Build and update full vehicle crash finite element models using ANSA and PRIMER.

    • Perform structural and occupant safety analysis using LS-Dyna to evaluate crashworthiness for various Regulatory and third party standards.

    • Develop and tune restraint components such as airbags, seat belts, and steering columns.

    • Use simulation results to propose design solutions and structural enablers for ICE, BEV and hybrid vehicle variants.

    • Correlate CAE performance with physical test results and document best practices for future development.

    • Communicate analysis results and countermeasures to cross-functional engineering teams.

    • Support model debugging, root cause analysis, and resolution of performance issues.

    Basic Qualifications:

    • Minimum of a Bachelor's degree in Mechanical Engineering or related field.

    • Minimum of 5 years of experience in CAE safety analysis.

    • Proficiency in ANSA, LS-Dyna

    • Strong understanding of non-linear analytical tools and crash safety development.

    Preferred Qualifications:

    • Master's degree in Engineering.

    • Experience with occupant safety systems and restraint tuning.

    • Experience in model-to-test correlation and physical testing support.

    • Familiarity with Stellantis vehicle platforms and safety protocols.

    • Knowledge of Hypergraph, CATIA/NX, and advanced simulation techniques.

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