We are seeking an experienced Automation Controls
Engineer to support the design, programming, troubleshooting,
commissioning, and optimization of automated manufacturing systems. This role
is responsible for maintaining and improving PLC-controlled equipment,
robotics, sensors, HMIs, and Smart Factory technologies to maximize equipment
uptime, production efficiency, system reliability, and product quality.
The ideal candidate is a hands-on problem solver with strong
PLC and industrial automation experience who can diagnose complex
control-system issues, implement effective corrective actions, and collaborate
across engineering, production, quality, and external vendor teams.
Key Responsibilities
Automation amp; Control Systems
- Design,
develop, troubleshoot, modify, and maintain PLC-based control systems
for automated manufacturing equipment.
- Program
and debug PLC applications, with LS ELECTRIC experience preferred.
- Support
the integration, configuration, and operation of sensors, actuators,
HMIs, robotics, and other industrial control devices.
- Assist
with the installation, startup, setup, commissioning, and validation of
automated production equipment.
- Diagnose
electrical and controls-related equipment failures and implement reliable
corrective solutions.
- Maintain
and improve control-system functionality to support safe and consistent
production.
Production System Optimization
- Analyze
automation and equipment failures to determine root causes and implement
corrective and preventive actions.
- Optimize
automated systems to improve equipment stability, cycle time,
throughput, and overall reliability.
- Support
initiatives designed to improve Overall Equipment Effectiveness (OEE)
through controls and automation enhancements.
- Identify
opportunities for process automation, equipment upgrades, and system
improvements.
- Evaluate
existing automation processes and recommend improvements that increase
productivity, quality, and operational efficiency.
Smart Factory amp; MES Support
- Support
Smart Factory and digital manufacturing initiatives throughout the
production environment.
- Assist
with Manufacturing Execution System (MES) integration, data
collection, equipment connectivity, and system communication.
- Support
real-time production monitoring and the flow of automation and equipment
data.
- Help
troubleshoot connectivity and communication issues between manufacturing
equipment, controls, MES, and other digital systems.
- Contribute
to the implementation and continuous improvement of connected
manufacturing technologies.
Cross-Functional Collaboration
- Collaborate
with Mechanical Engineering, Production, Quality, Maintenance, and
other cross-functional teams to resolve manufacturing and equipment
issues.
- Provide
controls and automation expertise during production troubleshooting and
improvement activities.
- Work
closely with production teams to identify recurring equipment issues and
develop sustainable solutions.
- Coordinate
with equipment manufacturers, automation vendors, and external suppliers
when specialized support is required.
- Communicate
technical findings, recommendations, and project status effectively to
technical and non-technical stakeholders.
Safety amp; Compliance
- Ensure
electrical, automation, and control systems operate in compliance with
applicable safety standards, regulations, and company requirements.
- Identify
potential automation-related hazards and implement measures to eliminate
or reduce risk.
- Support
safe installation, commissioning, troubleshooting, and operation of
automated production equipment.
- Promote
a strong culture of safety throughout all controls and automation
activities.
Ideal Candidate
The successful candidate will have strong hands-on
experience with industrial automation and controls and the ability to
troubleshoot complex manufacturing systems in a fast-paced production
environment. Strong PLC programming and debugging skills, analytical
problem-solving ability, and effective cross-functional communication are
essential to success in this role.