Aircraft Wiring Systems Lead

Electra Aero Inc

Manassas, VA

JOB DETAILS
SKILLS
ARP (Address Resolution Protocol), Accreditation Standards, Aerospace and Defense, Aircraft Engineering, Analysis Skills, Aviation Industry, Avionics, CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing), Communication Skills, Continuous Improvement, Documentation, Electrical Engineering, Electrical Wiring, Electricity, Federal Aviation Administration (FAA), Genetics, High Voltage (HV), Industry Standards, Laboratory Testing, Leadership, Legal, Lift/Move 50 Pounds, Low Voltage (LV), MATLAB, Maintain Compliance, Mentoring, Presentation/Verbal Skills, Process Development, Propulsion, Prototyping, Regulations, Regulatory Compliance, Requirements Management, Safety Standards, Safety/Work Safety, Sales Closing Skills, Schematics, Siemens PLM Software NX (fka UGS NX), Soccer, System Integration (SI), System Validation, Systems Engineering, Team Building, Team Lead/Manager, Team Player, Technical Leadership, Test Bench, Test Plan/Schedule, Testing, Vendor/Supplier Evaluation, Vendor/Supplier Management, Warehousing, Willing to Travel, Wire Harness, Writing Skills
LOCATION
Manassas, VA
POSTED
30+ days ago

About Electra: At Electra, were pioneering sustainable aviation by developing hybrid-electric Ultra Short Takeoff and Landing aircraft designed to transform regional air mobility, by making air travel more efficient, quieter, and environmentally friendly. Able to operate from soccer field-sized spaces, our Ultra Short unlocks a new era of aviation through what we call Direct Aviation - the next level of connectivity bringing air travel closer to where we live, work, and play. Headquartered in Northern Virginia, with additional locations in Switzerland, were building a diverse team of global professionals passionate about redefining the future of aviation.

Position Overview: Electra is seeking an Aircraft Wiring Systems Lead to lead the development, integration, and optimization of wiring systems on Electras flagship nine-passenger EL9 aircraft. This role will be responsible for the aircraft wiring - including both low voltage and high voltage - ensuring reliable, certifiable, and high-performance operation across the full aircraft lifecycle.

Key Responsibilities & Essential Functions:

  • Lead the design the aircrafts wiring systems, including harness design, routing, shielding, grounding, and installation.
  • Collaborate closely with airframe, avionics, flight controls, and propulsion teams to ensure wiring systems conform with design guide requirements and meet the needs of all subsystems.
  • Develop, support, and execute test plans for wiring systems, including validation, HIL setups, bench, and lab testing.
  • Evaluate and qualify suppliers, components, and subsystems, ensuring compliance standards and reliability requirements are met.
  • Generate and maintain system documentation including schematics, wiring diagrams, Interface Control Document (ICDs), and certification deliverables.
  • Provide technical leadership, mentoring, and guidance to junior engineers, fostering a culture of innovation and rigor.
  • Contribute to process development and continuous improvement initiatives in electrical systems engineering.
  • Stay current with evolving hybrid-electric aircraft technologies, FAA regulations, safety, and certification standards.

Required Education and Experience:

  • Bachelors degree in aerospace, mechanical, or electrical engineering or other related field; Masters degree preferred.
  • 8+ years of experience in aircraft wiring systems design, integration, and certification, or an equivalent combination of education, skills, and experience.

Required Skills and Qualifications:

  • Strong understanding of aircraft wiring systems design preferably in Part 23 or Part 25 programs.
  • Demonstrated ability to create system schematics, design wire harnesses and perform system integration.
  • Proficiency with CAD tools including Mentor Capital and Siemens NX.
  • Proficiency with industry standards and processes relevant to the development of aircraft wiring systems, including DO-254, DO-160, ARP4754A, ARP4761, or SAE AS50881.
  • Experience producing system-level documentation, including system description documents, design review presentations, analysis reports, test plans and reports, and certification deliverables.
  • Strong collaboration skills with cross-discipline teams and experience leading technical reviews.
  • Excellent communication skills, both written and verbal, with a track record of influencing stakeholders.

Desired Skills and Qualifications:

  • Experience leading the development of electrical systems for FAA Part 23 aircraft.
  • Hands-on experience with commercial certification processes (preferably FAA Part 23).
  • Experience with hybrid-electric propulsion or advanced electrical architectures.
  • Experience managing supplier development activities.
  • Experience with requirements management tools (e.g., JAMA) and/or system modeling tools (e.g., MATLAB/Simulink).
  • Private pilot license a plus.

Location & Additional Information:

  • Location: Headquarters in Manassas, VA. Strong preference for on-site presence to encourage close collaboration.
  • Travel: Occasional travel (<10%).

Compensation and Benefits: In addition to offering an exciting work environment and the opportunity to be part of the team making Ultra Short flight a reality, at Electra, we offer an unparalleled total rewards package. Electra offers employees a comprehensive benefits package including medical, dental, vision, STD, LTD, and life insurance, generous PTO and sick leave, company holidays, paid winter break, and a 401(k) plan with immediate vesting.

Life at Electra includes a variety of perks, such as free catered lunches, amazing coffee, snacks, drinks, fruit, free parking, and opportunities for much more.

Working Conditions: Work is typically performed in a warehouse/aviation and office environment, which requires proper safety precautions. Work may require some physical effort in handling light materials, boxes, power tools, prototypes, and different materials or equipment. Due to the nature of our business and projects, some fieldwork may be required, working in both indoor and outdoor conditions. You may need to lift up to 50 lbs.

Background & Drug Screening: Successful completion of a background check and/or drug screening prior to starting work may be required for this position.

Commitment: We are committed to fostering diversity and inclusivity, and we encourage individuals from all backgrounds, including those from marginalized or underrepresented groups in the tech industry and aerospace, to apply for our job openings. We firmly believe that a diverse range of perspectives can profoundly influence both our product and our company culture. Electra is committed to a work environment that is inclusive to all and free of discrimination. It is our policy to be an equal opportunity employer without regard to race, color, religion, sex, age, national origin, disability, sexual orientation, gender identity or expression, genetic predisposition or carrier status, veteran status, citizenship status, or any other factors prohibited by law. Electra will provide reasonable accommodations for qualified individuals. Electra is an E-Verify employer.

About the Company

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Electra Aero Inc