Advanced Manufacturing Maintenance & Controls Technician

Aegis Manufacturing & Engineering

  • Greencastle, IN
  • 8 days ago

    Highlights

    Start with scheduled PMs across critical assets, align a motor and swap a bearing before lunch, then dive into a controls issue on a Mitsubishi PLC in the afternoon—validating signals, checking a VFD, and reviewing schematics. Whether your strengths lean toward machinery rebuilds or PLC troubleshooting, you’ll protect uptime through smart preventive maintenance, rapid diagnostics, and safe, high-quality repairs.

    Numbers & Facts

    LocationGreencastle, IN

    Description

    About the Role

    Keep a high-volume manufacturing plant running at peak performance by blending hands-on mechanical maintenance with modern electrical and automation skills. Whether your strengths lean toward machinery rebuilds or PLC troubleshooting, you’ll protect uptime through smart preventive maintenance, rapid diagnostics, and safe, high-quality repairs.

    A Day in the Life

    Start with scheduled PMs across critical assets, align a motor and swap a bearing before lunch, then dive into a controls issue on a Mitsubishi PLC in the afternoon—validating signals, checking a VFD, and reviewing schematics. You might wrap up by threading stainless line for a new pump install or commissioning a vision check using Keyence hardware.

    Core Responsibilities

    Plant and Mechanical Reliability

    • Support production by maintaining and repairing plant machinery and mechanical systems.
    • Execute complete preventive maintenance (PM) on schedule to extend equipment life and minimize downtime.
    • Follow and advocate all safety procedures, including LOTO and machine guarding best practices.
    • Troubleshoot and repair mechanical, hydraulic, pneumatic, and piping systems.
    • Perform bearing, shaft, and coupler installation with precision alignment and balancing.
    • Rebuild and install gearboxes and fluid pumps.
    • Conduct basic maintenance welding (MIG, Stick, TIG) as needed.
    • Thread and run black pipe, stainless steel pipe, and copper pipe.
    • Handle industrial motor installation, alignment, and balancing.
    • Plan and execute rigging and industrial machine installation activities.

    Electrical and Controls

    • Install, maintain, and repair electrical systems and industrial equipment.
    • Troubleshoot and diagnose PLCs (Mitsubishi), VFDs, motors, and control circuits.
    • Perform preventive maintenance on electrical components to reduce unplanned stops.
    • Interpret blueprints, schematics, and electrical diagrams for accurate work execution.
    • Work safely with 120/208/240/480V systems, three-phase power, wiring, and conduit installations.
    • Ensure compliance with electrical codes, safety standards, and company policies.
    • Collaborate with engineering, maintenance, and production to improve equipment reliability and throughput.
    • Use test equipment such as multimeters, oscilloscopes, and thermal imagers.
    • Assist in installing and commissioning new machinery and production lines.

    Qualifications

    • Education: High school diploma or GED required; technical/trade school certification preferred.
    • Experience (Mechanical focus): 2+ years of manufacturing maintenance experience preferred; motivated entry-level candidates may be considered at the lower end of the pay range.
    • Experience (Electrical focus): Typically 3–5 years as an industrial electrician in a manufacturing setting.

    Preferred: Keyence Vision Systems experience.

    Technical Proficiencies

    • Creating Preventive Maintenance Plans
    • Mechanical Troubleshooting Skills
    • 120/208/240/480 Voltage Systems
    • Electrical Installation, Troubleshooting, and Repair
    • HVAC Troubleshooting
    • Conduit Pulling and Conduit Bending (including EMT)
    • Pneumatics Troubleshooting
    • Powerhouse Troubleshooting and Operation
    • Boiler Troubleshooting and Operation
    • Tape Measure Reading
    • Service; Maintenance and Repair Skills
    • Heavy Material Handling
    • Industrial Electrical Experience; Industrial Electrical Systems
    • Lift Truck Repair & Maintenance
    • Field Service Readiness
    • Workplace Safety & EHS Management
    • Hydraulic Systems & Components
    • Electrical Systems & Diagnostics (Heavy Equipment)
    • Equipment Diagnostics & Troubleshooting
    • Mechanical Systems & Component Repair
    • Crane & Lifting Equipment Systems
    • Lockout/Tagout (LOTO)
    • Electrical Panel Installation
    • Spindle Maintenance & Repair
    • Electrical Schematic Reading
    • Equipment Installation & Wiring
    • Equipment Repair & Maintenance
    • Equipment Installation
    • Machine Safety Inspections

    Mitsubishi PLC troubleshooting is required for the controls track; Keyence Vision Systems knowledge is highly preferred.

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