Supervisor, Tank & Welding

As a family-owned and operated company, we feel a special obligation to the employees who comprise our Taco family.  We are committed to offering employees access to the tools necessary to live long and productive lives. We strive to instill in all of our employees:

• A positive mental attitude that helps us to be a leader in the industry
• A commitment to building strong relationships, both inside and outside the organization
• A desire to learn, grow, and contribute to moving our strategy forward
• A need to create and to innovate

Employment Type: Regular Full-Time

Shift: 1st Shift

Work Status: On-site

Position Summary

The Supervisor, Tank and Welding TFR (Taco Fall River) coordinates the day-to-day activities of a team of production workers to ensure that manufacturing operations run according to established production specifications and schedules; volume, cost, and wastage targets; and quality standards. They monitor the volume and quality of output and adjust tasks, timing, equipment set-up, or inputs so that production specifications are met, and resources are used efficiently. They supervise staff to ensure that all production tasks are performed and that all machines and equipment operated in a safe manner. They train new workers in the organization's operating procedures and standards. The Supervisor, Tank and Welding prepares production reports so that performance problems can be identified and resolved. They provide supervision to the heavy wall and light wall tank departments on first shift.

Measures of Success

• % Production Schedule Attainment
• % of Labor Variance to Standard
• Inventory Accuracy Dollars and Units
• Ensure Safety Measurements and Policies are followed
• Consistently meets all project and task deadlines as set by direct manager

Responsibilities

Responsibilities include but are not limited to:

• Supervises and manages heavy wall and light wall tank departments on first shift
• Supervises production floor employees, including tracking and approving employee hours worked, overtime, vacation days, etc.
• Ensures that employees are welding and fabricating within the proper American Society of Mechanical Engineers (ASME) specifications for the job
• Conducts routine audits for all critical welding parameters
• Ensures employees are accurately transacting scrap and material within the Enterprise Resource Planning (ERP) system
• Reviews engineering drawings and design packages for welding and ability, correcting mistakes as needed and providing feedback to Engineering department.
• Ensures Light Wall and Heavy Wall Lines meet or exceed monthly output and revenue targets.
• Designs complex welding fixtures and resolves significant fabrication issues as the onsite welding and fabrication expert
• Develops and reviews capacity of workforce distribution
  • Moves people to maximize performance
  • Moves people to assist in the completion of expedited orders
  • Ensures employees are cross-trained and welding within only their qualified welding procedures
  • Moves people and schedules overtime to cover shortages in workforce
• Demonstrates proper ways to weld and fabricate to ASME code
• Observes production working practices and standards to ensure compliance
• Works with Tank Buyer Planner(s) on weekly production requirements and capabilities
• Creates production goals and ensures goals are met on-time. Communicates goals to production floor via flowcharts and personnel direction.
• Works with Manager of Operations and Manufacturing Engineers to achieve desired results of business plan
  • Participates in and sets up Kaizen improvements teams
  • Selects areas that require 5S and implements changes
  • Makes engineering change suggestions to improve product cost and ease of fabrication/welding
• Works with vendors to select proper welding and fabrication equipment and consumables and evaluates different manufacturers for suitability to Taco’s needs
• Uses hands-on working practices on all welding and fabrication equipment
  • Develops and trains new hires
  • Implements process improvement techniques to enhance product flow
• Resolves manufacturing and maintenance problems to ensure minimum cost and prevent delays
  • Ensures that all equipment is in safe working order
  • Searches for easier and expedited manufacturing practices
  • Fixes machines when necessary to ensure production goals will be met or seeks out alternate methods
• Oversees hoist and forklift inspections to adhere to proper operations and safety measures
• Maintains a safe work environment and ensures that all employees follow safety rules and wear personal protective equipment
• Develops relationships and collaborates with other functional areas (i.e., Engineering, Human Resources, Maintenance, Facilities, etc.) as a subject matter expert in welding and tank fabrication

People Management

• Evaluates team members to identify strengths and opportunities for improvement; collaborate on development actions and ensure resources necessary to complete actions
• Cascades relevant and appropriate information about the company and department effectively and in a timely manner
• Coaches and mentors for skill and knowledge development
• Executes necessary responsibilities of team during absences or alternate engagement
• Ensures team adheres to company policies, practices and department standards
• Assigns actions and ensure completion
• Reviews work quality and provides feedback and guidance to team

Qualifications

Required:

• Associate Degree in Manufacturing Technology or similar field of study; significant applicable experience may be accepted in lieu of degree
• 10+ years of experience in ASME Section VIII pressure vessel welding and fabrication
• 5+ years of experience in supervising or leading in a heavy metal fabrication environment
• Familiar with Microsoft Office applications including Outlook and Word
• Advanced proficiency in welding processes including Flux Cored Arc Welding (FCAW), Gas Metal Arc Welding (GMAW), and Submerged Arc Welding (SAW)
• Ability to read, interpret, and troubleshoot complex welding and fabrication drawings in accordance with ASME requirements
• Demonstration of progressive roles
• Demonstration of mechanical hands-on aptitude
• Exceptional knowledge of tank fabrication and assembly
• Strong written and verbal communication skills
• Exceptional ability to pivot between tasks and needs as well as a strong ability to influence a team of direct reports

Preferred:

• American Welding Society (AWS) certification
• OSHA 30-hour Certificate
• Experience with Lean Manufacturing principles

Work Environment

This position works primarily on a production floor where large equipment and noise are prevalent as well as in an office environment using computers and technology.  Verbal and auditory capability are required, and safety gear is required in production areas.

This is an onsite position that reports to office/facility 5-6 days per week based on business need.

Management

This position has approximately 20 number of direct report(s).  Roles may include:

• Team Lead, Welding and Fabrication
• Welders
• Senior Welders
• Welder Fitters
• Welding Robot Operators
• Welding Robot Programmer Operators

Benefits

With nearly 1,000 people working at Taco worldwide, each with their own story, you will discover a sense of community and diverse, intelligent colleagues who help us innovate, create and explore.

Taco employees benefit from a company that:

• Provides competitive salaries and benefits
• Offers tuition reimbursement, career development, and on-site training programs in our learning center
• Believes in sharing profits with its employees
• Is mindful about family, health and well-being
• Fosters conditions that allow people and communities to reach their full potential
• Embraces and celebrates diversity

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