Sr. Quality Systems Engineer

    Highlights

    Drive a culture of quality and continuous improvement by embedding customer and regulatory requirements into processes, while improving nonconformance and CAPA management to enhance overall performance and product quality. Track and sustain preventive quality tools and controls (FMEA, control plans, risk-based thinking).

    Numbers & Facts

    LocationDallas, TX

    Description

    Role Purpose

    The Quality Systems Engineer will serve as the primary liaison to establish, maintain, and continuously improve a robust Quality Management System (QMS) aligned with ISO 9001 / IATF 16949 standards, ensuring full compliance and audit readiness across the organization. Drive a culture of quality and continuous improvement by embedding customer and regulatory requirements into processes, while improving nonconformance and CAPA management to enhance overall performance and product quality.

    Key Responsibilities

    QMS Management

    Develop, implement, and continuously improve the Quality Management System (QMS)

    Ensure alignment with ISO 9001 / IATF 16949 standards and requirements

    Monitor and control quality documentation, procedures, and records

    Audits & Compliance

    Plan and execute internal, external, and supplier audits

    Ensure audit readiness mindset across all functions at all times

    Track and ensure timely closure of audit findings and observations

    Ensure adherence to regulatory, customer, and governance requirements

    Nonconformance & CAPA Management

    Manage nonconformance processes, including deviation handling and containment actions

    Lead root cause analysis (RCA) using structured methodologies (8D, 5 Whys, Fishbone)

    Drive effective corrective and preventive actions (CAPA) and verify their effectiveness

    Preventive Quality Systems

    Track and sustain preventive quality tools and controls (FMEA, control plans, risk-based thinking)

    Identify potential risks and proactively implement mitigation strategies

    Strengthen process robustness and defect prevention mechanisms

    Training & Awareness

    Develop and deliver QMS and compliance training programs

    Promote quality awareness and audit preparedness culture across teams

    Support capability development in quality tools and standards

    Reliability & Validation Support

    Support reliability testing and validation activities to ensure product durability and performance

    Collaborate with engineering teams to ensure quality standards in product and process design

    Standardization & Process Discipline

    Participate in process ramp-up and stabilization, ensuring quality readiness at launch

    Promote best practice sharing and replication across global sites

    Monitor process compliance through layered process audits (LPA) and internal checks

    Industrialization & Automation Support

    Collaborate with engineering and automation teams to embed QMS requirements

    Validate new processes, systems, and equipment against QMS and compliance standards

    Support implementation of digital quality initiatives

    Travel & Coordination

    Travel to other sites to assess the audit ready program and share best practices

    Act as a point of contact between central quality teams and site-level operations

    Qualifications & Experience

    Education: BS in Engineering, Quality Management, or related field

    Experience: 15+ years of experience in Quality Systems / QMS / Compliance & Certification roles

    Familiarity with manufacturing or operational environments preferred

    Hands-on experience with ISO 9001 or IATF 16949 standards

    Experience in audit management (internal/external/supplier)

    Certification such as ISO Lead Auditor / Internal Auditor is an advantage

    Skills & Competencies

    Strong knowledge of Quality Management Systems (QMS) and standards

    Expertise in audit processes, CAPA, and nonconformance handling

    Strong analytical and problem-solving abilities

    Effective communication and cross-functional collaboration

    High attention to detail with a compliance and audit-ready mindset

    Ability to drive training, awareness, and quality culture

    Other Requirements:

    Ability to travel to customer sites within the US, Mexico, India and China on a short notice.

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