3D Modeling, Analysis Skills, Automotive Engineering, Automotive Industry, CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing), CATIA CAD, Chassis Engineering, Communication Skills, Computer Aided Engineering (CAE), Cross-Functional, Design Failure Mode and Effects Analysis (DFMEA), Diversity, Documentation, Dynamic Analysis, Finite Element Analysis, Geometry, Industry Standards, MATLAB, Manufacturing, Mechanical Engineering, Model Review, Process Failure Mode and Effects Analysis (PFMEA), Professional Engineer, Project/Program Management, Prototyping, Quality Metrics, Regulatory Compliance, Six Sigma Certification, System Validation, Team Player, Technical/Engineering Design, Test Plan/Schedule, Testing, Validation Plan, Validation Testing, Vendor/Supplier Management, Willing to Travel
Superior Charter Township, MI
Sr. FRT & RR Suspension Engineer
Hyundai America Technical Center, Inc. (HATCI)
Job Title: Sr. FRT (front) & RR (rear) Suspension Engineer
Job Summary:
Sr. FRT & RR Suspension Engineer at Hyundai America Technical Center, Inc. (HATCI) is looking for a Senior Engineer to join the Chassis Engineering Design Team/Department. The Team: Chassis Engineering Design is a collaborative and innovation-driven team at a leading automotive company. The Chassis Engineering Design Team values open communication, continuous learning, and a hands-on approach. Additionally, the Chassis Engineering Design Team fosters a culture where senior engineers guide less experienced colleagues, share knowledge freely, and work together to solve complex engineering challenges.
About the Position:
The Sr. FRT (front) & RR (rear) Suspension Engineer would lead design, development, and validation-related efforts concerning front and rear systems for U.S. SUV, pickup truck, and off-road vehicles to create a robust, high-performance suspension architecture. Additionally, one would work closely with cross-functional teams to ensure seamless integration, meet customer requirements, and achieve durability and reliability goals.
Responsibilities:
- Lead Suspension Design: Drive end-to-end design of front and rear suspension components (e.g., control arms, springs, dampers, linkages, subframes, bushings, etc.) using CATIA V5. Generate detailed 3D models and 2D drawings and oversee CAD release for prototyping and production.
- Mechanical Analysis: Coordinate FEA and kinematic/dynamic analyses with CAE groups/teams to ensure designs meet strength, stiffness, durability, and ride/handling targets. Analyze loads (i.e., static, dynamic, and fatigue) and iterate designs for weight, cost, and performance.
- Concept Development: Develop and document suspension concepts and packaging layouts, considering vehicle geometry, articulation, ground clearance, steering geometry, and off-road requirements. Ensure concepts align with project requirements and standards.
- Validation Planning and Testing: Define, support, and execute validation plans for suspension systems by aiding in test plan creation efforts, supporting prototype builds, and conducting bench and full-vehicle tests (e.g., durability, NVH, ride comfort, handling, off-road performance, etc.).
- Supplier Coordination: Collaborate with suppliers concerning the design and development of suspension components. Provide technical direction and review supplier CAD models and drawings. Manage the supplier design review process and ensure supplier deliverables meet specifications and quality standards.
- Design Review and Documentation: Lead and participate in design reviews, DFMEA (Design Failure Mode and Effects Analysis)/PFMEA (Process Failure Mode and Effects Analysis) sessions, and design-for-manufacturing discussions. Prepare and maintain engineering documents (e.g., specifications, test reports, control plans, etc.) in adherence to and compliance with industry and regulatory standards.
Requirements:
- Basic Qualifications:
- Bachelor's degree in mechanical engineering, automotive engineering, or a related field
- 7+ years of professional experience in chassis and suspension design, with a focus on front and rear suspension systems
- Experience specifically with pickup trucks, SUVs, or off-road vehicles is highly preferred
- Experience working on electric or hybrid vehicle suspension systems
- Preferred Qualifications:
- Master's degree in mechanical engineering, automotive engineering, or a related field
- Proficiency in utilizing CAE tools (e.g., ANSYS, Nastran, and MATLAB/Simulink) for advanced suspension modeling, dynamic simulations, and/or product optimization
- Professional Engineer (PE) license or Six Sigma certification
- Experience with vehicle program launches (from concept to production)
- Project management experience
What We Offer:
- Zero-dollar Employee Premiums on Medical, Dental, and Vision for You and Your Family
- 100% Employer-paid Disability and Life Insurance
- Generous Paid Time Off, Including Vacation, Sick, and Abundant Holidays
- Competitive Salaries
- A Global Environment that Fosters Diversity
- Retirement Savings and Planning Benefits
- Access to Health Savings Accounts and Flexible Spending Accounts
- Flexible Work Hours
Travel:
- Travel up to 20% of the time, both domestically and internationally
How to Apply:
If you are a motivated and experienced engineer looking for a new challenge, please submit your application.
H
Hyundai America Technical Center, Inc.