Senior Motor Control Engineer

Aerospace is at a turning point — costs are rising, supply chains are strained, and old ways of building can't keep up. At Neon Aero, we're breaking that mold. We move fast, think big, and combine start-up agility with aerospace expertise to design, build, and scale aircraft in ways the industry has never seen. Our team leverages automation, AI-driven tools, and a fully connected digital backbone to accelerate innovation and reduce barriers to production.Here, you won't just take a job — you'll help reinvent how the world flies. If you're ready to solve complex problems, push technology further, and work alongside some of the brightest minds in aerospace, this is your chance to make a real impact.We're seeking a Senior Motor Control Engineer with deep technical expertise and a passion for building control systems that deliver precision, safety, and reliability. In this role, you won't just write algorithms, you'll own the control system architecture and lead the development and implementation of high-performance motor control algorithms for linear and rotary actuators. You will own the 20 kHz current control loop, as well as velocity and position control, running on real-time motor‑control microcontrollers. Experience with real‑time motor-control microcontrollers such as TI C2000, STM32, NXP, or comparable platforms. Familiarity with TI C2000, particularly the F280034SPN is a plus but not required.You'll work hands‑on developing, validating, and launching aviation‑grade actuation and motor‑drive control systems, collaborating closely with Systems, Electrical, and Manufacturing teams to ensure robust integration, certification readiness, and alignment with ambitious company objectives. This role spans algorithm design, embedded implementation, modeling, calibration, and hardware bring‑up, with direct responsibility for performance, robustness, and testability… as well as the opportunity to see your solutions take flight.Key ResponsibilitiesMotor Control Algorithms & ArchitectureLead the design and implementation of motor control software for PMSM / BLDC motorsOwn FOC‑based current control (20 kHz loop), including torque, velocity, and position controlDesign and maintain control architecture spanning current, velocity, and position loopsDevelop sensor‑based FOC, including encoder and current‑sensor signal conditioningImplement sensor offset calibration and runtime compensationDevelop and evaluate sensorless control strategies where applicableEmbedded Implementation (TI C2000)Implement real‑time motor control software on TI C2000 microcontrollers, specifically F280039Series or equivalent.Configure and optimize PWM modulesConfigure and optimize ADC sampling and synchronizationConfigure and optimize interrupt timing and control loop determinismDevelop low‑level drivers and middleware as needed for motor control executionEnsure numerical stability, timing closure, and safe operation under all modesModeling & Control DesignApply model‑based design methodologies for control development and validationBuild and maintain motor, inverter, and actuator models across operating conditionsPerform motor parameter identification and estimation to support robust controlUse models to inform controller structure, gains, limits, and protection strategiesController Tuning & CalibrationPerform rule‑based controller tuning for current, velocity, and position loopsDevelop or integrate FOC auto‑tuning strategiesSupport calibration workflows for performance, robustness, and protectionAnalyze lab data to refine control performance and stability marginsDevelopment, Integration & TestSupport auto‑code generation from control models where appropriateIntegrate motor control software with higher‑level embedded systemsDevelop and execute SIL, MIL, and HIL test strategiesSupport hardware bring‑up, debugging, and system‑level integrationParticipate in design reviews, code reviews, and requirements definitionAuthor clear technical documentation for algorithms, software, and test resultsRequired Qualifications5+ years of experience in motor control software developmentDeep hands‑on experience with FOC‑based motor controlProven experience implementing motor control on MCUs (e.g. TI C2000, NXP, STM or similar)Direct experience with F28003x / F280039 strongly preferredStrong understanding of:Control theoryPower electronicsElectric machinesReal‑time embedded systemsProficiency in Model‑based design tools (e.g. MATLAB / Simulink or similar)Proficiency in embedded C/C++ for real‑time applicationsExperience with SIL / HIL / MIL testing environmentsComfortable working close to hardware in lab environmentsPreferred / Bonus ExperienceSensorless motor control algorithmsHigh‑bandwidth current loops (10–20 kHz)Linear actuator control systemsAuto‑code generation workflowsFunctional safety or safety‑critical systems exposure (DO-178, ISO 26262 concepts)Aerospace, automotive, or robotics actuation systemsWhy This Role MattersYou will own the core control loops that determine actuator performanceYour work directly affects precision, efficiency, and reliability of flight‑critical systemsYou'll operate with real technical ownership; not just implementation ticketsYou'll help define how Neon Aero builds scalable, high‑performance actuation platformsThis is the expected compensation range for this role. Final compensation will be based on role scope, experience, skills, internal equity and location. This role may also be eligible for bonus/equity/benefits, if applicable.$150,000—$250,000 USDNeon Aero, Inc is an Equal Opportunity Employer. We celebrate diversity and are committed to creating an inclusive environment for all employees. We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, gender identity or expression, age, disability, veteran status, or any other protected status under applicable law.We believe that diverse perspectives drive innovation, and we welcome candidates from all backgrounds to apply.All final candidates must successfully complete a background check and drug screening as a condition of employment.At this time, Neon Aero and its divisions are not accepting unsolicited resumes from third‑party recruiters or staffing agencies.#J-18808-Ljbffr