Senior Manufacturing Engineer- Die Casting

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Austin, TX

JOB DETAILS
SKILLS
Acceptance Testing, Automation, Autonomous Driving Systems, Capacity Management, Capital Equipment, Casting, Casting Design, Commissioning, Communication Skills, Compensation Management, Construction, Continuous Improvement, Cost Control, Die Casting, Die Design, Documentation, Engineering, Environmental Health, Equipment Specification, Facilities Planning, High Pressure Die Casting, Leadership, Lean Manufacturing, Lean Six Sigma, Machine Tool, Machining, Manufacturing Engineering, Multicast, OEM (Original Equipment Manufacturer), Operational Strategy, Operational Support, Operations Processes, Patents, Performance Metrics, Problem Solving Skills, Process Control Engineering, Process Development, Process Engineering, Procurement Specifications, Production Systems, Productivity Management, Project Execution, Prototyping, Purchasing/Procurement, Safety Standards, Safety/Work Safety, Six Sigma, Startup, Strategic Planning, Supply Chain, System Integration (SI), Technical Strategy, Thermal Management, Time Management, Vendor/Supplier Selection
LOCATION
Austin, TX
POSTED
1 day ago

Amazon is seeking a highly experienced and hands‑on Manufacturing Engineer to support advanced High Pressure Die Casting (HPDC) operations. This is an individual contributor role that serves as a key technical authority responsible for commissioning new facilities, deploying world‑class die casting technologies, and establishing stable, scalable, and highly efficient production systems.Key Job ResponsibilitiesOwn the commissioning, installation, startup, and ramp‑up of HPDC production equipmentServe as the senior process engineering technical authority during facility launches and expansion projects, ensuring safe, efficient, and scalable production operationsDrive production readiness and operational performance metrics during launch and ramp‑up phases, including safety, quality, throughput, OEE, scrap reduction, and cycle time optimizationDefine, develop, validate, and sustain robust die casting process parameters from prototype through production while ensuring alignment between assumptions and demonstrated process capabilityDevelop and execute capital equipment strategies, including equipment specification, procurement, vendor selection, factory acceptance testing, installation planning, and production deploymentDrive cross‑functional execution across production, tooling, automation, quality, maintenance, supply chain, facilities, and operations teams to ensure seamless program launches and stable production performanceEstablish standardized production processes, operating procedures, process controls, PFMEAs, control plans, maintenance strategies, and operational documentation to sustain long‑term reliability and repeatabilityDrive continuous improvement initiatives using Lean Manufacturing, Six Sigma, and data‑driven problem‑solving methodologies to improve productivity, reduce variation, and optimize cost structuresMentor and develop peers and junior engineers while fostering a culture of technical excellence, safety, and operational disciplineAct as the primary technical escalation point for complex production, tooling, and process challenges impacting performance and customer deliverablesSupport technical reviews and provide technical expertise related to casting design, gating strategy, thermal management, alloy selection, solidification behavior, and moreLead strategic technical engagement with die casting machine OEMs, tooling suppliers, automation integrators, and key production partners to ensure successful project execution and long‑term operational performanceCollaborate with engineering and operations leadership to support long‑range production strategy, capacity planning, facility expansions, and technology roadmapsChampion world‑class environmental, health, and safety standards across all production operations and launch activitiesBasic QualificationsExperience with Six Sigma, lean manufacturing, or experience with Six Sigma tools and Lean techniquesCan communicate effectively with all levels of the organizationMinimum 10 years of direct manufacturing engineering experience in high‑pressure die casting environments, with emphasis on aluminum and/or magnesium casting technologiesDemonstrated success contributing to everything from commissioning to production of integrated HPDC operationsDeep expertise in die casting process development, parameter optimization, production stabilization, and operational troubleshootingProven ability to influence and drive execution across cross‑functional teams in complex industrial environmentsStrong experience in capital equipment strategy, production system design, facility startup, and industrial project executionExtensive knowledge of die casting tooling strategy, die design collaboration, thermal management, vacuum systems, trimming systems, and automation integrationExperience driving operational excellence initiatives focused on safety, quality, cost, delivery, and productivity improvementsExperience with integrated systems including machining, automation, process monitoring, and ancillary equipmentPreferred QualificationsExperience with Magnesium Thixomolding processes, structural HPDC applications, or advanced thin‑wall aluminum casting technologiesExperience supporting multi‑site production operations, plant turnarounds, or operational recovery initiativesPrior experience acting as owner's representative during facility construction or expansion projectsFamiliarity with site selection activities and utility planningExperience with fully integrated casting, machining, leak testing, and assembly operationsPublications, patents, or demonstrated technical contributions related to die casting process innovation or advanced production technologiesAmazon is an equal opportunity employer and does not discriminate on the basis of protected veteran status, disability, or other legally protected status.The base salary range for this position is listed below. Your Amazon package will include sign‑on payments and restricted stock units (RSUs). Final compensation will be determined based on factors including experience, qualifications, and location. Amazon also offers comprehensive benefits including health insurance (medical, dental, vision, prescription, Basic Life & AD&D insurance and option for Supplemental life plans, EAP, Mental Health Support, Medical Advice Line, Flexible Spending Accounts, Adoption and Surrogacy Reimbursement coverage), 401(k) matching, paid time off, and parental leave. Learn more about our benefits at TX, Austin - 137,300.00 - 185,700.00 USD annually#J-18808-Ljbffr

About the Company

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