Senior Manufacturing Engineer - Aerospace - Boston, MA

This is an exciting opportunity for a Senior Manufacturing Engineer to lead process development and optimization for high-precision aerospace hardware within a fast-paced production environment. This role offers hands-on involvement in improving manufacturing efficiency, quality and scalability while working closely with cross-functional engineering teams.

Client Details

My client is an advanced engineering organization operating at the forefront of aerospace, defense and next-generation manufacturing technologies. They are driven by innovation, precision and a commitment to developing high-performance systems that support mission-critical applications.

Description

Reporting directly into the Director of Production, you will be responsible for the following:

• Lead and manage manufacturing process development and continuous improvement initiatives
• Design, develop and implement tooling, fixtures and production solutions for complex assemblies
• Drive process optimization to enhance product quality, efficiency and cost performance
• Create and maintain work instructions, standard operating procedures and technical documentation
• Collaborate cross-functionally with design, quality, supply chain, production and program teams
• Support production teams with technical guidance, training and troubleshooting expertise
• Plan and coordinate manufacturing activities in line with production schedules and resource constraints
• Implement and promote statistical process control methods to ensure consistent product quality
• Analyze process capability and identify opportunities to improve control, repeatability and performance
• Specify and source equipment, tooling and materials required to support manufacturing operations
• Contribute to long-term process improvement strategies aligned to business goals

Profile

• Degree-qualified in Engineering (Mechanical or related discipline preferred)
• 7+ years of experience in manufacturing engineering within a low-to-medium volume production environment
• Strong understanding of precision manufacturing, including GD&T principles
• Experience with CAD tools and manufacturing execution systems (MES)
• Demonstrated ability to develop and improve manufacturing processes and workflows
• Familiarity with statistical process control and quality-focused methodologies
• Strong problem-solving skills with a hands-on, detail-oriented approach
• Effective communicator with the ability to collaborate across technical and non-technical teams
• Self-motivated and capable of working in a fast-paced, evolving environment

• Experience in cleanroom or controlled manufacturing environments
• Exposure to aerospace, defense or high-reliability hardware production
• Knowledge of optical alignment, thermal systems or vacuum technologies
• Experience supporting qualification or flight hardware programs

Job Offer

• Competitive compensation package of $130,000-$195,000 based on level of experience
• Generous holiday allowance including paid time off and flexible leave
• Comprehensive healthcare and dental plans with significant employer contribution
• Retirement savings plan with company matching
• Life insurance and disability coverage for added security
• Professional development and education support opportunities
• Opportunity to work onsite in Boston within a high-growth, technology-driven environment
• Exposure to cutting-edge engineering projects with meaningful, real-world applications
• A collaborative culture that encourages innovation, ownership and career progression

MPI does not discriminate on the basis of race, color, religion, sex, sexual orientation, gender identity or expression, national origin, age, disability, veteran status, marital status, or based on an individual's status in any group or class protected by applicable federal, state or local law. MPI encourages applications from minorities, women, the disabled, protected veterans and all other qualified applicants.