Senior Launch Engineer

Continental Structural Plastics

  • Salisbury, North Carolina
  • 30+ days ago

    Highlights

    Teijin Automotive offers employees the opportunity to join a leading edge company within the composite material industry and enjoy the benefits offered by a growing company in North America and internationally. Ensure production lines can meet safety, quality, delivery, and cost targets prior to SOP (Start of Production).

    Numbers & Facts

    LocationSalisbury, North Carolina

    Description

    Teijin Automotive Technologies is an innovative and full-service Tier One supplier with a global presence and emphasis in development for lightweight technologies. Teijin Automotive offers employees the opportunity to join a leading edge company within the composite material industry and enjoy the benefits offered by a growing company in North America and internationally.

    Essential Job Functions:

    • Lead plant readiness activities for new product launches and engineering changes.
    • Coordinate cross-functional launch activities between engineering, operations, quality, and materials teams.
    • Develop and manage launch timelines, ensuring critical milestones are achieved to support customer program timing.
    • Support the transition of programs from APQP phases into stable production.
    • Lead development and validation of manufacturing processes, including equipment, tooling, and work instructions.
    • Support process capability studies, run-at-rate events, and production trials.
    • Ensure production lines can meet safety, quality, delivery, and cost targets prior to SOP (Start of Production).
    • Partner with production leadership to ensure staffing, training, and operational readiness for new programs.
    • Coordinate production trials, pilot builds, and launch builds within the manufacturing environment.
    • Monitor early production performance and implement corrective actions as required.
    • Support APQP activities including PFMEA, control plans, process validation, and PPAP submissions.
    • Assist Quality and Engineering teams in resolving launch-related quality issues.
    • Participate in customer launch reviews, audits, and readiness assessments as required.
    • Lead problem-solving activities related to launch issues using structured methodologies.
    • Drive process improvements to stabilize production following launch.
    • Ensure lessons learned are documented and applied to future programs.

    Qualifications:

    • Minimum 3-5 years of manufacturing engineering experience in an automotive or high-volume manufacturing environment.
    • Experience supporting new program launches within a manufacturing plant.
    • Strong knowledge of automotive manufacturing processes and production systems
    • Experience with Tier 1 automotive suppliers.
    • Knowledge of APQP, PPAP, PFMEA, and Control Plans.
    • Experience supporting customer program launches with OEMs.
    • Familiarity with lean manufacturing principles and structured problem-solving methodologies.
    • Experience with automated manufacturing systems, tooling, and production equipment validation

    Core competencies:

    • Program Launch Management
    • Manufacturing Process Development
    • Cross-Functional Coordination
    • Problem Solving and Root Cause Analysis
    • Production Readiness Planning
    • Automotive Quality Systems (APQP / PPAP)

    Education:

    • Bachelor's degree in engineering (Manufacturing, Mechanical, Industrial, or related field).

    Physical Requirements:

    • Ability to work in a manufacturing environment and access production equipment and tooling areas.
    • Ability to stand and walk for extended periods on the production floor.

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