Senior Automation & Controls Engineer

BEPC Incorporated

El Paso, TX

JOB DETAILS
SKILLS
Acceptance Testing, Allen-Bradley, AutoCAD, Automation, Automotive Repair and Maintenance, Bill of Materials (BOM), Biology, Budget Management, Budgeting, Communication Skills, Consulting, Continuous Improvement, Control Engineering, Control Systems, Cross-Functional, Electrical Engineering, Electricity, English Language, Equipment Maintenance/Repair, Equipment Validation, Ethernet, FDA (Food and Drug Administration), FDA Requirements, Fortune 500 Customers, Human Machine Interface (HMI), IP (Internet Protocol), ISO (International Organization for Standardization), Identify Issues, Information Technology & Information Systems, Leadership, Maintain Compliance, Maintenance - Electrical, Manufacturing, Manufacturing Automation, Manufacturing Execution Systems (MES), Manufacturing Requirements, Manufacturing Systems, Mechanical Engineering, Medical Equipment, Mentoring, Motion Control, Multitasking, Network Protocols, Preventative Maintenance, Process Improvement, Process Validation, Programmable Logic Controller (PLC), Project Planning, Project/Program Management, Regulatory Compliance, Regulatory Requirements, Reliability Engineering, Research & Development (R&D), Robotics, Safety Compliance, Safety Process, Schematics, Servomechanism, Supervisory Control and Data Acquisition (SCADA), System Validation, Technical Leadership, Technical Support, Technical Writing, United States Citizen, Validation Plan, Warehousing
LOCATION
El Paso, TX
POSTED
Today

BEPC Inc. provides Specialized Engineering Solutions and IT Project Management services to Fortune 500 companies in the Life Science and Technology industries. BEPC Mexico, a division of BEPC Incorporated, provides and manages consulting services for Automotive and Medical device companies throughout Mexico and around the globe.The Senior Automation & Controls Engineer is responsible for leading the design, development, implementation, validation, and continuous improvement of automated equipment and control systems. This role combines strong technical expertise in PLC-based automation, electrical and pneumatic systems, equipment validation, and project leadership within regulated manufacturing environments, preferably in the medical device industry.KEY RESPONSIBILITIES Lead and manage electrical and control system projects, ensuring alignment with scope, budget, and schedule.Design, develop, program, and troubleshoot PLC-based control systems (Allen-Bradley, Siemens, Keyence, Beckhoff, Schneider).Develop and implement HMI/SCADA applications (FactoryTalk View, Aveva Edge, Ignition, TIA Portal, etc.).Integrate VFDs, servo systems, motion control, robots (e.g., Mitsubishi), and machine vision systems (Cognex, Keyence, DataMan).Participate in the design and implementation of new automated equipment and capacity expansion projects.Execute and oversee Factory Acceptance Tests (FAT), User Acceptance Tests (UAT/BUAT), and internal testing activities.Lead and support equipment validation activities (IQ, OQ, PQ) in compliance with FDA and ISO 13485 standards.Ensure proper integration with Manufacturing Execution Systems (MES) and Warehouse Control Systems (WCS), when applicable.Generate and maintain technical documentation, including BOMs, electrical schematics, panel layouts, validation protocols, and reports.Perform advanced troubleshooting of electrical, pneumatic, mechanical, and control systems.Oversee preventive and corrective maintenance strategies to improve equipment reliability and efficiency.Collaborate cross-functionally with Manufacturing, Quality, R&D, Maintenance, and external stakeholders.Provide technical leadership, delegate tasks effectively, and mentor junior engineers and technicians.Support continuous improvement initiatives focused on efficiency, safety, and process optimization.Ensure compliance with safety and regulatory requirements in regulated manufacturing environments.QUALIFICATIONS Bachelor's degree in electrical engineering, Mechatronics, Automation, Mechanical Engineering, or related field.7+ years of experience in industrial automation and controls engineering.Strong expertise in PLC programming (Allen-Bradley, Siemens; others desirable).Advanced knowledge of electrical controls, schematics, and pneumatic systems.Experience with servo systems, VFDs, motion control, and robotics integration.Experience in executing FAT, UAT, and equipment validation (IQ/OQ/PQ).Proficiency in AutoCAD / AutoCAD Electrical.Strong troubleshooting skills in automation and manufacturing systems.Ability to manage multiple concurrent projects.Upper-intermediate to advanced English proficiency (written and spoken).Availability to work on a 2–3 month fixed-term contract.Authorized to work in the location where the position is posted. Be a U.S. Citizen, Permanent Resident, or hold a valid TN Visa.PREFERRED QUALIFICATIONS Strong project planning, budgeting, and stakeholder communication skills.Experience in warehouse automation, material handling, or the post/parcel sector.Knowledge of networking protocols (Ethernet/IP, Profinet, Serial).3+ years of experience in regulated environments (medical device preferred).Experience with MES/WCS integration.Familiarity with FDA regulations and ISO 13485.#J-18808-Ljbffr

About the Company

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BEPC Incorporated

Our Mission “Provide corporations with innovative consulting services focused on continuous improvement through the implementation of six-sigma, lean and other related methodologies at an exceptional value.” Our Vision “To be the leader in technical consulting services for corporations seeking exceptional business results.”
COMPANY SIZE
500 to 999 employees
INDUSTRY
Other/Not Classified
WEBSITE
https://www.bepcinc.com/