Reliability & Maintenance Engineer

Tesla is hiring a Maintenance & Reliability Engineer to ensure optimal equipment performance and reliability in a high-volume manufacturing environment. The ideal candidate will lead maintenance strategies, leverage data analytics, and implement advanced diagnostic tools to minimize downtime and maximize operational efficiency. Responsibilities include conducting root cause analyses, designing proactive maintenance programs, and managing asset lifecycles. The position requires collaboration with cross-functional teams to drive continuous improvement and cost-effective solutions. The engineer will also oversee the integration of cutting-edge technologies to monitor and enhance equipment reliability.

• Conduct root cause analyses (RCA) on equipment failures using tools like FMEA, fishbone diagrams, and data-driven methodologies to identify patterns and prevent recurrence
• Analyze historical maintenance logs, sensor data, and IoT device outputs to predict potential failures and recommend proactive interventions
• Design, implement, and optimize preventive, predictive, and condition-based maintenance programs to reduce unplanned downtime
• Manage the entire asset lifecycle, from acquisition to decommissioning, including cost-benefit analyses for repairs, replacements, or upgrades
• Deploy technologies such as vibration analysis, thermography, oil analysis, and ultrasonic testing to monitor equipment health in real time
• Lead condition monitoring programs to detect early signs of wear, corrosion, or mechanical stress and prioritize corrective actions
• Prepare detailed reports and executive summaries on reliability improvements, cost savings, and ROI of maintenance initiatives for management review
• Collaborate with engineering teams to design and retrofit equipment for enhanced reliability and maintainability
• Ensure compliance with industry standards (e.g., ISO, OSHA) and internal quality protocols during maintenance and repair activities
• Degree in Mechanical, Industrial, or Electrical Engineering, or equivalent experience
• 3+ years of experience in manufacturing maintenance, reliability engineering, or a related field
• Proficiency in failure analysis tools (FMEA, RCA) and data analysis techniques
• Strong understanding of maintenance management systems (CMMS) and predictive maintenance methodologies
• Familiarity with condition monitoring technologies (vibration analysis, thermography, etc.)
• Experience with IoT-enabled sensors and data visualization tools (e.g., SCADA, MES)
• Excellent problem-solving skills and ability to prioritize tasks in a fast-paced, high-volume environment
• Strong communication skills to present technical findings to non-technical stakeholders
• Certifications in reliability engineering (CRE), maintenance management (CMM), or related disciplines are a plus
• Ability to work independently and lead cross-functional projects from concept to execution

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program

Expected Compensation

• Associate Reliability Engineer - $82,440 - $123,660/annual salary

• Reliability Engineer - $98,640 - $147,960/annual salary

• Sr Reliability Engineer - $117,360 - $176,040/annual salary

• cash and stock awards + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.