R&D/PRODUCT DVL ENGINEER II

At TE, you will unleash your potential working with people from diverse backgrounds and industries to create a safer, sustainable and more connected world.Job OverviewThe OpportunityJoin TE Connectivity's innovative Passive Optics organization as a Mechanical Engineer and help design the next generation of precision optical connector systems powering AI and hyperscale computing infrastructure. You'll solve complex mechanical engineering challenges in sub‑micron precision design, working with advanced materials to create products that enable the world's most demanding optical interconnect applications.Why This Role MattersAs AI workloads demand unprecedented reliability and performance, precision mechanical design of optical connectors has become mission‑critical. You'll be at the forefront of solving complex mechanical challenges involving metals, plastics, and innovative latching mechanisms that directly enable the optical revolution while advancing TE's leadership in high‑performance connectivity solutions.LocationPlease note: operations are currently based at a temporary site in Webster, NY. The team will transition to a permanent Rochester location (near RIC) upon completion.Job RequirementsWhat You'll Engineer:Advanced Optical Connector Design & DevelopmentGanged Blind Mate Systems: Develop innovative fiber optic connectors featuring ganged blind mate ferrule configurations for high‑density box‑to‑box attachment and cable assembliesMechanical Float Engineering: Design sophisticated backplane mechanical float systems enabling self‑alignment of ganged ferrule arrays during blind mating operations, accounting for manufacturing tolerancesAlignment Architecture: Engineer precision alignment mechanisms for multi‑fiber ferrule systems, including guide pin configurations, centering features, and compliance structures for reliable blind mate engagementMaterials & Structural EngineeringMaterials Selection: Evaluate and specify advanced metals and engineering plastics for precision optical connector applications with focus on dimensional stability and wear resistanceCompliant Structures: Design innovative compliant mechanisms for connector alignment, engagement, and stress relief while maintaining optical precisionMechanical Validation: Design and execute comprehensive test protocols for static and dynamic loading, fatigue resistance, and environmental stress validationAdvanced Mechanical ConceptsLatching Mechanisms: Develop innovative latching and retention systems optimized for connector reliability, user experience, and manufacturing efficiencyStrain Relief Design: Engineer strain relief solutions that protect fiber optics under mechanical stress while maintaining connector alignment precisionLoad Analysis: Perform static and dynamic stress analysis on connector assemblies, including finite element modeling of complex loading scenariosPrecision Assembly: Design connector systems for automated assembly processes while maintaining sub‑micron alignment tolerancesProduct Development & ManufacturingPrototyping: Lead rapid prototyping efforts from concept through production‑ready mechanical designs using advanced manufacturing techniquesTesting & Characterization: Develop comprehensive mechanical test methodologies for connector performance, durability, and manufacturing quality controlCross‑functional Collaboration: Work closely with optical engineering, manufacturing, and quality teams to ensure design for manufacturability (DFM) and optical performanceEssential QualificationsWhat your background should look likeEducation: BS/MS in Mechanical Engineering, Materials Science, or related technical fieldExperience: a minimum of 5 years in precision mechanical design, preferably in connector or optical systems; or 3 years and a Master's degree; or a PhD without work experienceMaterials Expertise: Hands‑on experience with metals and engineering plastics in precision applicationsDesign Tools: Proficiency with 3D CAD software (SolidWorks, NX, Creo) and finite element analysis toolsPreferred QualificationsAdvanced Degree: MS in Mechanical Engineering, Materials Science, or related fieldIndustry Experience: Background in optical connectors, precision instruments, or telecommunications hardwareStandards Knowledge: Familiarity with connector industry standards (IEC, Telcordia) and environmental testing protocolsSimulation Skills: Experience with ANSYS, COMSOL, or other advanced FEA/simulation softwarePatent Experience: Track record of mechanical design innovation and intellectual property developmentCompetenciesValues: Integrity, Accountability, Inclusion, Innovation, TeamworkCompensationCompetitive base salary commensurate with experience: $89,600 – $134,400 (subject to change dependent on physical location)Posted salary ranges are made in good faith. TE Connectivity reserves the right to adjust ranges depending on the experience/qualification of the selected candidate as well as internal and external equity.Total Compensation = Base Salary + Incentive(s) + BenefitsBenefitsA comprehensive benefits package including health insurance, 401(k), disability, life insurance, employee stock purchase plan, paid time off and voluntary benefits.Equal Opportunity EmployerEOE, Including Disability/Vets#J-18808-Ljbffr