Quality Process Engineer, Optimus

The Optimus Quality Process Engineer will work as a member of Tesla's Quality organization, supporting the production of high-quality humanoid robots. The primary objective is to drive continual improvement of process and product quality for Optimus through robust systems, data-driven methods, and cross-functional collaboration. This role is critical for sustaining Quality Operations and scaling production of advanced humanoid robots. The ideal candidate is a natural problem-solver with a strong quality and customer-focused mindset, combined with the drive for relentless, continual improvement.

• Develop deep expertise in Optimus manufacturing processes, including precision assembly, actuator integration, sensor calibration, and humanoid robot testing. Understand process capabilities through critical data analysis and product knowledge
• Create and maintain Work Instructions, Non-Conformance Material workflows and associated processes for Optimus Quality Inspection and Testing. Develop and train sustaining technicians/supervisors, assist in the training of associates as needed
• Conduct capacity modeling, line balancing, time studies, and discrete event simulation to optimize quality inspection, validations and testing
• Perform data analysis using DOEs, Gage R&R, and process capability studies to support equipment and process decisions
• Develop and modify layouts using Lean Manufacturing best practices tailored to humanoid robot assembly lines
• Perform root cause analysis of complex electromechanical and robotic systems using structured problem-solving techniques such as DMAIC, Ishikawa, 5 Whys, and 8D
• Establish meaningful internal metrics and lead continuous improvement activities to drive improvements in critical KPIs: safety, quality, output, and cost for Optimus production
• Promote a culture of continuous improvement, making the Optimus production environment more efficient, safer, and enjoyable
• Degree in mechanical, Industrial, Manufacturing, Robotics or other Engineering discipline, or equivalent experience
• Quality systems experience in a manufacturing environment, ideally with mechanical, electromechanical, or robotic systems (automotive or robotics experience strongly preferred)
• Demonstrated experience in launching and improving manufacturing processes in a high-volume production environment
• Demonstrated success applying quality problem-solving methods such as fishbone diagrams, FMEA, process capability analysis, hypothesis testing, DoE, and SPC
• Experience with a broad variety of measurement and inspection techniques, including those relevant to precision robotics and automation
• Project management experience balancing multiple projects while working cross-functionally with technical, manufacturing, and training teams
• Proficiency in Excel/VBA; experience with SQL, Python/R, CAD, or simulation tools is a plus

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program

Expected Compensation

$84,000 - $216,000/annual salary + cash and stock awards + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.