QA Engineer

Position overview:

Our client is seeking - QA Engineer, this role oversees quality control stages throughout the production line, monitors key performance indicators, and collaborates with cross-functional teams to resolve quality issues.

The QA Engineer conducts root cause analysis, implements corrective actions, and drives continuous improvement initiatives to enhance product quality and customer satisfaction.

Key Responsibilities:

• Oversee quality control stages in production and monitor First Pass Yield (FPY) daily.
• Ensure each step of the manufacturing process adheres to quality standards and customer requirements.
• Work closely with QC inspectors to ensure inspection processes are effective and aligned with standards.
• Collaborate with cross-functional teams to address manufacturing defects and improve overall quality levels.
• Analyze data, lead team meetings, and develop solutions to eliminate or mitigate recurring issues.
• Track quality yield rates, identify trends, and implement corrective actions across all manufacturing plants.
• Respond promptly to customer complaints and ensure timely resolution to maintain customer satisfaction.
• Monitor KPIs related to quality, efficiency, and productivity, and work toward achieving defined goals.
• Collaborate with design teams to ensure product designs are compatible with manufacturing processes.
• Track and close 8D corrective actions.
• Lead and update PFMEA and PMP reports.
• Support QC functions as part of a collaborative team.

Qualifications:

• Bachelor's degree in Mechanical, Electrical, or Industrial Engineering or related field.
• Minimum 5 years in product engineering, including design, development, testing, and manufacturing processes.
• At least 2 years in a leadership role overseeing engineers or technicians.
• Technical Skills:
  • Strong knowledge of ISO 9001 and IATF 16949 standards.
  • Proficiency in Minitab and quality management tools.
  • Ability to interpret technical drawings and specifications.
• Other Skills:
  • Excellent problem-solving and root cause analysis abilities.
  • Strong data analysis and reporting skills.
  • Effective communication and leadership skills to drive quality initiatives.
  • Project management experience with ability to prioritize and meet deadlines.

Preferred Qualifications:

• CQE certification or equivalent.
• Experience with SMT/FA manufacturing processes.
• Familiarity with Lean Six Sigma principles.

Working Conditions:

• Combination of office and production floor environment.
• Requires standing and walking for extended periods during inspections.
• Occasional lifting of materials up to 25 lbs.
• Occasional travel for supplier audits and quality reviews.
• Exposure to manufacturing noise and machinery; appropriate PPE provided.

Benefits:

• Health, dental, and vision insurance.
• 401(k) with company match.
• Paid time off and holidays.