Production Manager - TRIM Plant

James Hardie Building Products Inc

Peru, IL

JOB DETAILS
SALARY
$120,000–$135,000 Per Year
SKILLS
Communication Skills, Compensation and Benefits, Concrete, Corporate Policies, Cost Control, Detail Oriented, Employee Relations, Energy Efficiency, Establish Priorities, Event Management, Geography, Hazard Analysis, Housekeeping/Cleaning, Interpersonal Skills, Leadership, Manufacturing, Microsoft Excel, Microsoft Outlook, Microsoft PowerPoint, Microsoft Word, Multilingual, Multitasking, Operations Management, Operations Processes, PC (Personal Computer) Systems, People Management, Performance Analysis, Performance Reviews, Plant Management, Policy Implementation, Presentation/Verbal Skills, Problem Solving Skills, Procedure Development, Procedure Implementation, Product Design, Production Management, Production Planning, Production Schedule, Quality Monitoring, Recycling, Research & Development (R&D), Safety Training, Safety/Work Safety, Spanish Language, Spreadsheets, Stock Purchase Plans, Strategic Planning, Sustainability, Team Player, Test Equipment, Word Processing, Writing Skills
LOCATION
Peru, IL
POSTED
10 days ago

James Hardie is the industry leader in exterior home and outdoor living solutions, with a portfolio that includes fiber cement, fiber gypsum, composite and PVC decking and railing products. Our family of trusted brands includes Hardie, TimberTech, AZEK Exteriors, Versatex, fermacell, and StruXure.

With over 8,000 employees and our U.S. operating entities headquartered in Chicago, we boast 31 operating sites, 6 recycling facilities, and 6 research and development centers globally. Powered by a dynamic workforce, we're united by our purpose of Building a Better Future for All through sustainable innovation, a Zero Harm culture, and a commitment to empowering our people and communities.

For more information, visit www.jameshardie.com.

Summary

The Production Manager manages the daily operation of multiple production lines in a high speed, high volume manufacturing environment. Additionally, the Production Manager develops and implements activities in production area(s) to meet safety, quality and production design goals in addition to cost objectives, and promoting a strong team atmosphere. As a member of the Production Department the Production Manager reports to the Plant Manager. The Production Manager makes decisions regarding safety, quality, cost, people and production under the direction of the Plant Manager. The incumbent revises production schedules and priorities as result of equipment failure or operating problems. The Production Manager manages up to 5 Production Supervisors and leads a department of up to 50 employees in a continuous manufacturing environment by planning and assigning work, implementing policies and procedures, and recommending improvements in production methods, equipment, operating procedures, and working conditions.

What You'll Do:

Actively leads and supports the plant safety programs by:

  • Promoting a safety conscious culture through actions and accountability;
  • Providing daily updates on safety issues and training topics to the crew;
  • Performing incident investigations as needed for personal injuries and property damage;
  • Identifying and correcting hazards in the plant, both safety and environmental;
  • Holding individuals accountable for work area and general plant housekeeping; and
  • Recognizing employees for exceptional performance in regards to safety.

Routinely verifies conformance of material being produced to meet or exceed the 98% first pass quality standard by:

  • Monitoring quality parameters of material produced and make adjustments as needed (Green Sheet, LECO, MOR, ILB);
  • Ensuring that all employees are properly trained on quality specifications and are accurately using testing equipment;
  • Actively pursuing and correcting issues that negatively effect the quality of the board;
  • Recognizing employees for exceptional performance in regards to quality; and
  • Promoting a quality-conscious culture through actions and accountability.

Understands the waste, speed, and delay design for each product on each machine, then meets or exceeds design by:

  • Recommending improvements and/or upgrades to optimize throughputs;
  • Becoming engaged in the production run plan and making suggestions to improve;
  • Coordinating daily activities, which include the run plan, clean up, and changeovers to best utilize resources and maximize efficiency;
  • Planning and managing all downtime events on the crew to target 95% plus "time to efficiency" (TTE), this would include but is not limited to: wash ups, product changeovers, size changeovers and unscheduled downtime;
  • Developing strategies to close design throughput gaps and improve TTE; and
  • Recognizing employees for exceptional production performance.

Actively pursues ways to meet site yield expectation of 95% or higher by:

  • Reducing rejects to below 2%;
  • Achieving greater than 95% site yield;
  • Recognizing employees for exceptional performance and the ability to control cost;
  • Reducing interleaver usage by managing an effective plan to eliminate transit damage; and
  • Effectively managing overtime (OT) at or below 18%.

Creates an environment that promotes positive teamwork and accomplishments by:

  • Recognizing employees for exceptional performance in regards to retention;
  • Recruiting high quality employees;
  • Maintaining an environment of mutual trust and respect;
  • Providing clear direction for employees to follow and support;
  • Conducting performance evaluations on a bi-annual basis;
  • Organizing manning to best utilize each individual contribution to the team;
  • Enforcing all Company policies;
  • Documenting all coaching sessions;
  • Promoting training for employees and managing for Level 2 certifications in all positions;
  • Reviewing each employee's career track with him/her on a quarterly basis and then ensuring progress;
  • Speaking to each supervisor one-on-one daily, taking notes afterwards to address or anticipate issues; and
  • Communicating daily on the issue of job performance, be fair, consistent, and objective

What You'll Bring:

  • Bachelor's Degree preferred
  • 5 or more years in a management role in a high speed manufacturing environment with two or more years of experience managing others.
  • Demonstrated ability to effectively take action to solve problems while exhibiting sound judgment and successful stress tolerance.
  • Demonstrated ability to act independently upon information and make decisions that achieve optimal results.
  • Strong interpersonal and written/oral communication skills (bilingual Spanish preferred).
  • Knowledge of lean is preferred.
  • Demonstrated intermediate skills with the standard features of various personal computer word processing and spreadsheet software (Microsoft Word and Excel, PowerPoint, Outlook, Internet, and other proprietary software).
  • Demonstrated ability to lead people and get results through others.
  • Demonstrated ability to think ahead and plan over a 30-day time span and prepare action plans to achieve results.
  • Demonstrated ability to measure an employee's performance to goals.
  • Ability to balance and achieve positive results in the areas of safety, employee relations, quality, productivity and cost.
  • Ability to successfully manage multiple tasks and prioritize workload while paying attention to detail.
  • Demonstrated ability to function as a strong team player.

What You'll Receive:

As of the date of this posting, a good faith estimate of the current pay scale for this position is $120k to $135k. Placement in the range depends on several factors such as experience, skills, geography and internal equity and may change over time. This position qualifies for benefits and you will be eligible to participate in a bonus plan.

At James Hardie, we recognize that our success depends on our people. Weve worked hard to build a generous and competitive benefits program that demonstrates our commitment to our employees.

  • Compensation: competitive salary and bonus eligibility
  • Insurance: day-one health coverage medical, dental, vision, life insurance
  • Paid Time Off: vacation and company holidays
  • Retirement: 401(k) with 6% match
  • Investments: Employee Stock Purchase plan (ESP)
  • Work-Life Balance: parental leave, wellness programs
  • Purpose. Impact. Community: Sustainability Initiatives | James Hardie

#LI-MB22

James Hardie Building Products Inc. is an equal opportunity employer, and all qualified applicants will receive consideration for employment without regard to race, color, gender, sex, age, national origin, religion, sexual orientation, gender identity/expression, genetic information, veterans status, marital status, pregnancy, disability, or any other basis protected by law.

James Hardie will comply with any applicable state and local laws regarding employee leave benefits, including, but not limited to providing time off pursuant to the Colorado Healthy Families and Workplaces Act, in accordance with its plans and policies.

The position responsibilities outlined above are in no way to be construed as all encompassing. Other duties, responsibilities, and qualifications may be required and/or assigned as necessary.

About the Company

J

James Hardie Building Products Inc

At <span itemprop="name">James Hardie</span>, we recognize that our success depends on our people. We've worked hard to build a competitive benefits program that demonstrates our commitment to James Hardie employees.<br/><br/> Our <b>Health Insurance</b> program provides comprehensive coverage at a low co-pay cost for our employees that includes medical, dental, prescription, and vision insurance benefits for every 30+ hour full-time employee. The monthly insurance premium cost for an employee only is fully paid by James Hardie and results in no cost to you. For employees selecting spouse or family coverage, you pay a small monthly premium. In addition, you automatically receive <b>Accident and Life Insurance</b> coverage equal to 1.5 times your base salary as well as <b>Short Term Disability Insurance</b> that pays a percentage of earnings up to 13 weeks for salaried employees and 26 weeks for hourly. And, you can purchase additional voluntary <b>Term Life Insurance</b> for yourself, spouse and children through bi-weekly payroll deductions.<br/><br/> Want to save money on taxes? Our <b>Flexible Spending Accounts</b> lets you set aside pre-tax dollars to pay for certain health care and dependent care expenses that you would typically pay out of your pocket with after-tax dollars.<br/><br/> When you run into a personal problem requiring special help, we have a free <b>Employee Assistance Program (EAP)</b>. If you're not familiar with EAP's, it is a confidential program that offers professional assistance for life situations including alcoholism; drug abuse; marital, family, and emotional issues; financial issues; and more.<br/><br/> Need an auto insurance quote or legal services? Met Life Auto & Home Insurance along with MetLaw can provide these services to you at a low group rate.<br/><br/> We honor 10 paid holidays as well as <b>Funeral Leave</b> and <b>Jury Duty Leave</b> and paid time off.<br/><br/> What about retirement? James Hardie offers enrollment in <b>401(k) Retirement plan</b> four times a year and will match 100% of employees saved dollars up to the first 6% of your salary. In many cases, employees can save up to 50% of their pay before taxes.<br/><br/> To help manage your income employees also have options for <b>Direct Deposit</b> and for optional James Hardie <b>Credit Union </b>participation which offers a Visa card, loans, CD's, IRA's and standard checking and savings accounts.<br/><br/> And did we mention discount tickets for amusement parks, recreation sites and movie theaters?<br/><br/> <b>Note: This is a summary of James Hardie USA benefits for employees not covered by a collective bargaining unit agreement and is not to be used as a full description of these benefits. Please contact Human Resources for more detailed information.</b>

COMPANY SIZE
1,500 to 1,999 employees
INDUSTRY
Construction
FOUNDED
1888
WEBSITE
https://www.jameshardie.com/