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ATI is seeking to hire a Senior Process Engineer to support our Specialty Materials business unit. This position will be based in Monroe, NC.
As a Senior Process Engineer, you will be responsible for providing post-melt technical support to Monroe, NC and Richburg, SC manufacturing facilities. This will include all hot rolling, forging, and similar post-melt processes. Radial Forging experience is strongly preferred for this role.
Duties and Responsibilities:
• Internally, you will serve as an external technical contact for thermo-mechanical processing operations primarily focused on GFM radial forging. • Provide technical support to Operations for processing material when obstacles in production arise. • Provide technical support for outside conversion operations and internal Conversion Services as required. • Develop and maintain operational and metallurgical expertise in thermo-mechanical processing of NiFeCo-base titanium and specialty steel alloys through experimentation, technical literature review, best practice exchanges across ATI, and attending technical conferences. • Provide backup support for Monroe, NC open-die press forging operations. • Product line responsibility for Nickel-Specialty Steel alloy reroll billet. Track critical to quality process metrics and identify opportunities to improve yield cycle time and cost. • Maintenance and standardization of hot working operating and mill instructions. • Provide technical support in resolving process-related non-conformances and customer complaints. • Collaborate with Operations and Maintenance personnel to develop improvements to manufacturing processes and standards that enhance safety in the workplace, equipment performance, and product quality. • Plan, execute, and manage product-process continuous improvement programs. Apply statistical data analysis and thermal deformation modeling tools as required to support initiatives. • Lead and participate in team-based cross-functional continuous improvement activities, including risk assessments, problem solving, reports, cause-effect diagrams, process audits, and standard work. • Communicate results to management colleagues and customers in the form of written reports and oral presentations. • Support Product Engineering and R&D in the development, evaluation, and standardization of new products and processes. • Create and implement items recipes, mill instructions, and other quality system documents. • Provide technical support during customer audits and inquiries.
Searing heat.
Crushing stress.
Blistering corrosion.
Maybe all the above. No matter the challenge, we are our customer’s first call. That’s because at ATI, we solve the world’s challenges through materials science. For more than a hundred years, we’ve been meeting challenges for customers whose systems need to fly higher, dig deeper, stand stronger, and last longer — anywhere on, above, or below the earth. Our materials enable our customers to do amazing things, from operating jet engines at 2800 degrees Fahrenheit, to equipping our nation's defense, to safely and efficiently transporting highly corrosive liquids and exhaust streams, to enabling life-changing medical insights. When you need materials to go further and faster, in the most extreme conditions, ATI is proven to perform. Follow us on Instagram and Twitter @atimaterials for ATI's latest news and updates!