PLC Systems Technician — Allen‑Bradley & Machine Vision

Berner Foods Manufacturing

Dakota, IL

JOB DETAILS
SALARY
$32–$40 Per Hour
SKILLS
Communication Skills, Continuous Improvement, Electrical Wiring, Electricity, Ethernet, Food Safety, Food and Beverage Industry, GMP (Good Manufacturing Practices), Human Machine Interface (HMI), IP (Internet Protocol), Identify Issues, Input/Output, Leadership, Manufacturing, Mentoring, Microsoft Office, Network Administration/Management, Performance Metrics, Preventative Maintenance, Process Improvement, Production Systems, Programmable Logic Controller (PLC), Schematics, Software Validation, Systems Administration/Management, Team Player, Training/Teaching
LOCATION
Dakota, IL
POSTED
Today

Are you the go‑to problem solver for complex automation?

Berner Food & Beverage, a world‑class North American co‑manufacturer, is looking for a PLC Systems Technician who thrives on fast diagnostics, clean code, and production uptime.

Does this sound like you?

  • Fluent with Allen‑Bradley PLCs, HMIs, and VFDs?
  • Comfortable configuring remote I/O on EtherNet/IP or Modbus?
  • Experienced with machine vision (Cognex/Keyence)?
  • Confident reading P&IDs, mechanical drawings, and electrical schematics?
  • Able to train others and communicate clearly across shifts?

What you will tackle

  • Program, commission, and troubleshoot PLC/HMI systems to keep production at peak throughput.
  • Root‑cause controls issues across sensors, drives, and vision; implement and validate software/hardware changes.
  • Maintain a complete library of device backups and revision histories; document updates to electrical and process prints.
  • Collaborate with the Network Administrator to support the Facility Controls Network.
  • Lead by example on safety, GMPs, and Food Safety; verify guarding and procedures are followed.
  • Execute work orders and preventive maintenance with minimal guidance; mentor peers on troubleshooting methodology.
  • Review KPIs and equipment data with leadership to drive continuous improvement.

What you need to bring

  • Strong experience in automation controls and PLCs; Allen‑Bradley proficiency required.
  • HMI development skills; ability to configure remote I/O (EtherNet/IP, Modbus, or similar).
  • Knowledge of control wiring up to 480V and solid electrical fundamentals.
  • Proficiency with Microsoft Office; excellent teamwork and communication.
  • Education: Technical degree in a related field, AAM graduation, or equivalent experience; High School Diploma or equivalent required. Technical coursework/degree is a plus.
  • Food processing experience is a plus.

Perks & pay

  • Pay: $32.00–$40.00/hour (experience‑based) + $2.00 PM shift differential.
  • Benefits: Medical, Vision, Dental, Flexible Spending, Basic Life & AD&D, Short‑ and Long‑Term Disability, EAP, and 401(k).
  • Health benefits eligibility: 1st of the month after 60 days; 401(k): after 30 days.
  • Relocation assistance offered.

Schedule & working conditions

  • Flexible rotating schedule—work ~14 days per month.
  • 12‑hour night shifts (2‑2‑3 rotation, every other weekend).
  • Indoor manufacturing setting; extended standing/walking up to 12 hours; periodic walking on wet or slippery floors.

Note: This job description is not intended to be all‑inclusive. An employee may perform other related duties as needed to meet Berner Food & Beverage’s ongoing needs.

About the Company

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Berner Foods Manufacturing