Mechanical Systems Design Engineer

Job Title: Mechanical Systems Design Engineer
Location: York; PA

Let's create our future together at The AES Group!

About The AES Group:

The AES Group is a premier technology and engineering consulting company that has been bringing businesses and talent together for over 20 years to deliver innovative solutions that have the greatest positive impact on society. AES has helped over 40 business enterprises, including Fortune 500 companies, engage their customers, empower their employees, and transform their business operations with the power of cloud, data, AI, engineering, and other emerging technologies.

Position Summary:

The Mechanical Systems Design Engineer is responsible for the design and development of complete mechanical systems for advanced automation equipment. This includes system layout, detailed machine design, and integration of robotic tooling, motion components, and structural assemblies. This role plays a critical part in delivering reliable, manufacturable, and cost-effective solutions that meet performance and project requirements.

Job Duties and Responsibilities

• Design complete mechanical systems including frames, weldments, end of arm tooling, and machine assemblies for robotic packaging equipment by developing 3D models, detailed drawings, and assembly layouts using SolidWorks CAD software
• Collaborate with electrical, controls, and manufacturing teams to ensure seamless system integration
• Support project execution by meeting milestones and proactively communicating risks or design challenges
• Mentor and support engineers and designers, and contribute to the onboarding and development of new team members
• Perform and validate engineering calculations including component sizing, load and stress analysis, tolerance stack-ups, and dynamic system behavior to ensure system reliability, performance, and safety of mechanical systems
• Develop and drive modular design and standardization strategies to improve scalability, reduce design time, and increase system consistency across product lines
• Collaborate with engineering, operations, and IT teams to ensure alignment between CAD/PDM systems and ERP platforms for accurate BOM management and seamless data flow
• Review designs for form, fit, function, manufacturability, and cost effectiveness
• Translate customer requirements and specifications into practical, high-performance mechanical designs
• Develop and maintain CAD standards, libraries, and best practices
• Work with customers, suppliers, and internal teams to develop and refine design solutions
• Interface with manufacturing and assembly teams to support builds and incorporate feedback into designimprovements
• Contribute to continuous improvement initiatives in design, cost reduction, and product performance
• Participate in system testing, debug, and Factory Acceptance Testing (FAT) activities
• Performs other duties as required

Skills and Qualifications:

• Bachelor's degree in Mechanical Engineering or related field, or an equivalent combination of education and progressive, relevant industry experience
• 6+ years of experience in mechanical design, preferably in automation, packaging machinery, or industrial equipment
• Strong proficiency in 3D CAD software (SolidWorks preferred)
• Experience designing welded structures, machine assemblies, and precision mechanical systems
• Knowledge of manufacturing processes including machining, fabrication, and assembly
• Experience with robotics integration, end-of-arm tooling, or motion systems is preferred
• Demonstrated ability to design and size pneumatic systems and mechanical power transmission components using appropriate engineering calculations and analysis
• Experience with hygienic design principles for food-grade or sanitary equipment applications, preferred
• Strong understanding of design for manufacturability (DFM) and cost optimization
• Ability to manage multiple projects and meet deadlines in a fast-paced environment
• Excellent problem-solving, communication, and collaboration skills
• Must be legally authorized to work in the United States without sponsorship

Work Environment:

• Environment: Corporate office environment that requires regular use of computer, phone, and office equipment
• Travel Requirements: 10% on average
• Physical: Occasional lifting (up to 50 lbs.), standing, and interaction with production equipment
• Work Schedule: Monday Friday