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Mechanical Engineer

Greenlight Professional Services

Exton, PA

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JOB DETAILS
JOB TYPE
Full-time
SKILLS
Audio Engineering, Avionics, CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing), Configuration Management, Creo Elements/Pro, Cross-Functional, Design Services, Design for Assembly (DFA), Documentation, Electrical Components, Electrical Engineering, Electromechanical Assembly, Finite Element Analysis, Industrial Coating, Machining, Manufacturing, Manufacturing Cost, Manufacturing Design, Manufacturing Engineering, Manufacturing/Industrial Processes, Mechanical Assembly, Mechanical Design, Mechanical Engineering, PTC Creo, Plastic Injection Molding, Product Costing, Product Development, Project Engineering, Project/Program Management, Prototyping, Purchasing/Procurement, Regulatory Compliance, Regulatory Requirements, Sheet Metal Design, Supply Chain, Value Engineering
LOCATION
Exton, PA
POSTED
11 days ago
Mechanical Engineer will lead the design and development of mechanical components and assemblies for advanced electro-mechanical products. This role works closely with cross-functional engineering teams, program management, manufacturing, and supply chain to ensure high-quality, manufacturable designs that meet customer and regulatory requirements. The ideal candidate is a hands-on engineer with strong CAD skills, a solid understanding of mechanical design principles, and experience designing for production. Key Responsibilities: Design and develop company products using CAD tools based on customer requirements, specifications, and system constraints. Perform detailed mechanical design work including sheet metal, gearing, castings, and injection-molded plastic components. Conduct finite element analysis (FEA) and apply sound engineering judgment to ensure structural integrity and performance. Apply Design for Manufacturability (DFM) and value engineering principles to reduce part count, manufacturing cost, and product complexity while maintaining performance and reliability. Cross-Functional Collaboration Partner with Program Managers and Systems/Project Engineers to ensure designs meet all customer, compliance, and certification requirements. Collaborate closely with Electrical Engineers to ensure seamless integration of electronic components and mechanical assemblies. Work directly with machine shop personnel and procurement to support efficient prototype fabrication. Coordinate with Manufacturing Engineers to implement designs optimized for assembly, cost, and repeatability. Configuration Management & Documentation Required Qualifications BSME with 3–4+ years of relevant mechanical design experience. Demonstrated electro-mechanical design experience, including sheet metal, gearing, castings, and injection-molded plastics. Proficiency with PTC Creo / Pro-E. Experience with FEA, precision manufacturing processes, and instrument-level assembly methods. Strong knowledge of materials, coatings, and finishes used in mechanical design. Experience with electronic packaging and/or avionics environments is highly desirable.

About the Company

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Greenlight Professional Services