Mechanical Design Lead

Ensign-Bickford Aerospace & Defense

Simsbury, Connecticut

JOB DETAILS
SKILLS
AS 9100, Aerospace Engineering, Aerospace and Defense, Best Practices, Bill of Materials (BOM), Budgeting, CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing), CATIA CAD, Career Counseling, Change Control, Configuration Management, Continuous Improvement, Contract Manufacturing, Corrective Action, Cost Control, Cross-Functional, Design Services, Detail Oriented, Documentation, Geometric Dimensioning and Tolerancing, High Reliability, Leading Edge Technology, Machining, Maintain Compliance, Manufacturing Design, Mechanical Design, Mechanical Engineering, Mentoring, Military/DoD Standards, Onboarding, PTC Creo, People Management, Process Improvement, Product Data Management (PDM), Product Design, Product Lifecycle Management, Product Packaging, Project/Program Management, Regulatory Compliance, Resource Management, Root Cause Analysis, Security Clearance, Set Goals, SolidWorks, Supply Chain Management, Supply Chain Operations, System Readiness Review (SRR), Team Lead/Manager, Teamcenter, Technical Leadership, Test Plan/Schedule, Test Readiness Review (TRR), Time Management, Tolerance Analysis, United States Department of Defense (DoD), Windchill PLM Software
LOCATION
Simsbury, Connecticut
POSTED
30+ days ago

At Ensign-Bickford Aerospace & Defense Company (EBAD), we believe that our strengths are built on our most important resource - our people. Join EBAD and you'll be a part of a team who creates cutting edge technology that will blast us into the future. No other company can match the innovative energetic solutions that we provide. At EBAD you will actively contribute to successful missions putting men, women and satellites into space, and protecting our armed service men and women around the world. If this is the culture and work environment you are seeking, then EBAD is the place for you! ​

Job Description

Job Description

EBAD seeks an engineer for the position of Mechanical Design Lead, reporting to the Mechanical Design Manager.

Responsibilities:

The Mechanical Design Lead provides front line leadership for a team of designers responsible for product and packaging mechanical design. This role ensures mechanical designs satisfy program design for cost (DFC), design for manufacturability (DFM), performance, and reliability objectives while meeting design best practices.

The Mechanical Design Lead is responsible for:

  • Providing clear direction, performance feedback, and career development guidance to direct reports
  • Setting clear goals and expectations aligned with business core values and priorities
  • Conducting regular one-on-ones, tag-ups, and team meetings to foster communication and alignment
  • Fostering a culture of accountability, collaboration and continuous improvement
  • Supporting hiring, onboarding, and retention of talent
  • Allocating resources effectively across projects to balance workload and priorities
  • Identify skill gaps and implement training, mentoring, or development plans to strengthen team capability
  • Assigning and reviewing design tasks to meet schedule, technical requirements, and budget constraints
  • Reviewing/approving CAD models, drawings, and BOMs for technical accuracy, DFM, and DFC.
  • Driving DFM by collaborating with operations and supply chain to ensure designs are producible, repeatable, and scalable.
  • Driving DFC by optimizing materials, processes, tolerances, and part counts
  • Ensuring compliance with applicable standards (ASME, MIL-STD, NASA-STD, AS9100, DoD, customer)
  • Partnering with Development and Test Engineering to ensure designs are suitable for harsh environments, including thermal, vibration, shock, vacuum, and radiation exposure.
  • Support formal design reviews (SRR, PDR, CDR, TRR), with emphasis on manufacturability and cost readiness.
  • Lead or support root cause analysis, corrective actions, and cost-reduction or producibility improvement initiatives.

Requirements

Education

  • Bachelor’s Degree (Mechanical or Aerospace Engineering Preferred)

Required Experience/Skills

  • 5+ years of mechanical design experience in space, defense, or other high-reliability industries.
  • 2+ years of experience in a technical lead or supervisory role.
  • Proficiency in CAD tools such as Creo, SolidWorks, or CATIA.
  • Strong understanding of GD&T, tolerance analysis, materials, and process.
  • Demonstrated experience implementing DFM and DFC principles in regulated environments
  • Working knowledge of configuration management, CO/CR processes, and change control
  • Experience with PLM/PDM systems (e.g., SolidWorks PDM, Windchill, Teamcenter)
  • Ability to balance performance, reliability, schedule, and cost tradeoffs
  • Experience working cross functional teams engineering, operations, supply chain, and program management.
  • Highly detail-oriented with a disciplined approach to compliance and documentation.
  • Familiarity with ITAR/EAR, AS9100, NASA-STD, MIL-STD, and/or CUI requirements.
  • Experience working directly with machine shops and contract manufacturers
  • Ability to obtain and maintain a U.S. Government security clearance
  • Must be a U.S or naturalized Citizen capable of working on U.S. DoD and ITAR restricted products

Ensign-Bickford Aerospace & Defense Company is an Equal Opportunity Employer (EOE). Qualified applicants are considered for employment without regard to race, religion, color, sex, age, disability, sexual orientation, genetic information, national origin, or veteran status.

About the Company

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Ensign-Bickford Aerospace & Defense

Mission Statement To improve people’s lives By providing technologies that help put people and satellites in space, and protecting the armed service men and women around the world as they protect our freedoms at home, Ensign-Bickford Aerospace & Defense Company (EBAD) continuously seeks to improve the lives of people. Vision Statement Ensign-Bickford Aerospace & Defense Company (EBAD) seeks to be a leader in mission critical hardware and services. Strategy Ensign-Bickford Aerospace & Defense Company (EBAD) delivers mission critical hardware and system solutions, integrating complementary technologies and building partnerships to broaden our markets, add value and grow. Unparalleled Experience Solutions require innovation. In 1836, William Bickford's invention of a superior initiator for mining explosives, safety fuse, heralded not only a safer era for miners, but the formation of the Ensign-Bickford company. From this single but significant milestone, EBAD has developed global industry influence and extensive capabilities facilities in three locations; Graham, KY, Moorpark, CA and our headquarters in Simsbury, CT. Ideas, insights and engineering breakthroughs have made us manufacturers of the most reliable, precise aerospace and defense energetic solutions available. Our history of providing high-reliability solutions to these markets is unequaled, as is our commitment to meeting cost, delivery, reliability, environmental, and performance requirements. No other company can match the range of innovative energetic solutions that we've manufactured; this breadth of energetics application and technology is the foundation on which our success—and yours—rests.

COMPANY SIZE
500 to 999 employees
INDUSTRY
Aerospace and Defense
FOUNDED
1836
WEBSITE
http://www.eba-d.com/