| Location | Hayward, CA |
| Industry | Automotive and Parts Mfg |
| Company Size | 10,000 employees or more |
| Website | http://www.tatatechnologies.com |
We are seeking a skilled Mechanical Design Engineer to join our Thermal Systems Team . The ideal candidate will have hands‑on experience in automotive product design and development , with a strong focus on thermal systems and components , including HVAC modules, ducts, hoses, heat exchangers, and related cooling systems.The candidate will be responsible for designing, developing, validating, and releasing thermal components while working closely with CAE, manufacturing, suppliers, and validation teams to ensure optimal thermal performance, manufacturability, quality, and durability.Key ResponsibilitiesDesign and develop thermal systems and components including: HVAC Modules, Air Ducts, Hoses, Heat Exchangers, Cooling Modules, Thermal Management ComponentsLead product design and development activities from concept through production release.Design and develop injection molded plastic components and metal components , including: Material selection, DFM (Design for Manufacturing), DFA considerations, Tooling feasibilityPerform thermal performance evaluations and support thermal simulations under various operating conditions.Review and interpret CAE reports and collaborate with CAE teams to implement design improvements.Create and maintain: 3D CAD models, 2D drawings, BOMs, Engineering release documentationSupport prototype builds, testing, validation, and issue resolution activities.Troubleshoot thermal performance issues throughout product development and production phases.Work closely with suppliers to review designs, tooling concepts, manufacturing feasibility, and validation requirements.Participate in DFMEA, DVP&R, design reviews, and engineering change activities.Ensure compliance with automotive standards, quality requirements, and engineering best practices.Release designed components as part of the product development process.Required QualificationsBachelor's Degree in Mechanical Engineering or related discipline.Minimum 3+ years of experience in Automotive Thermal Systems Design .Strong knowledge of:, Heat Transfer, Fluid Dynamics, Thermal Management SystemsExperience with: Injection Molded Plastic Components, Metal Components, Material Selection, DFM/DFA, Tooling ConsiderationsStrong understanding of: GD&T, Tolerance Stack‑Up Analysis, Product Development ProcessExperience supporting prototype builds and validation activities.Mandatory Technical SkillsAutomotive Product Design & DevelopmentHVAC & Thermal Systems DesignInjection Molded Plastic ComponentsDFM / DFACAE Report InterpretationCross-Functional Engineering CollaborationPreferred QualificationsFamiliarity with automotive development processes and product release cycles.Knowledge of: DFMEA, DVP&R, APQP, Validation & Testing ProcessesExperience working with suppliers and global cross‑functional teams.Experience troubleshooting thermal system and cooling performance issues.Strong verbal and written communication skills.#J-18808-Ljbffr