Manufacturing Engineer (Automotive)

JOB SUMMARY:

The Manufacturing Engineer plans/executes programs within the manufacturing plant to ensure all customer and company targets are achieved.

ESSENTIAL FUNCTIONS:

• Establishes control charting of critical features and processes; monitors results and determines machine and process capabilities and performance reliability
• Manages the implementation of new processes, work with corporate engineering on equipment to be purchased, and time estimates. Identifies optimal tooling for machining
• Resolves issues with design, manufacturability, or build sequences. Ensures production part acceptance and manufacturing readiness
• Participates in adoption of new technologies and processes to achieve greater efficiency. Consults with corporate engineering on implementation of automation and robotics on the assembly line
• Maintains current production system at optimal operating levels and drives action using A3 thinking and lean method(s)
• Creates and Implements work instruction for operations and trains to document
• Provides technical reports on corrective actions and implementations for systemic issues / top 3. Publish reports via lessons learned, power point, CIT format ect.
• Ensures efficient and timely transfer of process knowledge and coordinate the training of production team members and maintenance technicians on new or change management processes and equipment
• Supports operation technician and maintenance personnel with assistance and guidance to maintain production process, continuous improvement implementation, troubleshooting techniques (A3 thinking)
• Leads reverse PFMEA audits with cross‑functional teams, validating actual shop‑floor conditions and updating all core documents (PFMEA, Control Plan, Process Flow)
• Participates in APQP process for new product launch as assigned

EMPLOYMENT REQUIREMENTS:

• University degree in engineering or equivalent
• Strong written and oral communication skills, exhibiting a strong sense of urgency
• Demonstrated experience creating effective change and designing and delivering training programs
• Well versed in Lean Manufacturing (TPS)
• Green belt or black belt certification with Lean/Six Sigma is an asset
• A minimum of 3 years' experience in Lean Manufacturing duties
• Understanding of IATF 16949 standards and automotive core tools (APQP, PFMEA, Control Plan)
• Experience applying the principals underlying TQM, Six Sigma or Lean

PHYSICAL DEMANDS/ENVIRONMENTAL CONDITIONS:

The physical demands described below are representative of those that must be met by an employee to successfully perform the essential functions of this job.

• Ability to stand and walk for the duration of an 8+ hour shift.
• Ability to lift up to 50 lbs unassisted.
• Ability to perform frequent repetitive motions.
• Comfortable working in a noisy environment.
• Work performed in a shared, open workspace.
• Must provide and maintain a standard set of personal tools required for the role.