Maintenance Leader-ARP

Amcor

Fairfield, CA

JOB DETAILS
SALARY
$45–$49 Per Hour
LOCATION
Fairfield, CA
POSTED
30+ days ago
Job Description


Position Overview:


This position provides technical leadership for the operation, reliability, and optimization of Husky PET injection molding systems and associated automation within a high-volume manufacturing environment. Responsible for the strategic coordination of injection maintenance activities, mold changeovers, process startup, and advanced troubleshooting of servo-hydraulic injection systems, hot runner technologies, and mold tooling platforms.


Essential Responsibilities and Duties:


Provide advanced technical oversight of Husky GLine / HyPET injection molding platforms, including:


Injection unit performance optimization


Clamp system mechanics and tie-bar stretch monitoring


Servo-hydraulic drive systems


Valve-gated hot runner technology


Mold cooling and thermal management systems


Automated part handling robotics and downstream equipment




Act as the subject matter expert (SME) for Husky machine functionality, diagnostics, and system integration.


Lead technical troubleshooting of complex mechanical, hydraulic, electrical, and process-related issues affecting machine performance and product quality.




Specific Responsibilities/Essential Functions


Optimize critical injection parameters to maintain stable production including:


Injection velocity and pressure profile


Screw recovery and plasticizing performance


Hold pressure and pack profiles


Mold temperature and cooling efficiency


Cycle time optimization


Diagnose and correct process-related defects including:


Preform dimensional variation


Gate imbalance


Short shots


Flashing


Crystallinity or cooling defects


Utilize statistical process control systems (RealSPC) and production analytics to ensure consistent process capability.


Advanced Mold Changeovers & System Setup:


Lead and coordinate complex mold changeovers on Husky injection systems, ensuring minimal downtime and rapid production startup.


Key technical responsibilities include:


Mold installation and precision alignment


Hydraulic, pneumatic, and cooling system integration


Hot runner electrical interface verification


Valve gate system calibration


Robot EOAT (End-of-Arm Tooling) setup


Mold protection configuration and validation


Ensure all systems are verified prior to production startup through machine diagnostics and process validation checks.


Equipment Reliability & Predictive Maintenance


Develop and implement predictive and preventative maintenance strategies for injection molding equipment and auxiliary systems.


Oversee maintenance programs for:


Injection screws and barrels


Servo-hydraulic pumps and valves


Clamp assemblies and lubrication systems


Hot runner systems and temperature controllers


Cooling manifolds and mold temperature control units


Robotics and automation interfaces


Utilize SAP maintenance systems, FMS monitoring platforms, and machine diagnostics to track equipment performance and maintenance history.


Troubleshooting & Root Cause Analysis


Lead advanced troubleshooting efforts involving:


Hydraulic pressure instability


Servo drive faults


Injection unit wear or degradation


Mold cooling inefficiencies


Valve gate malfunctions


Electrical or PLC communication faults


Perform root cause failure analysis (RCFA) and implement corrective actions to prevent recurrence.


Production Integration & Data Systems


Monitor and analyze production performance through systems such as:


Factory Management Systems (FMS)


RealSPC statistical monitoring


SAP production and maintenance reporting


Evaluate performance metrics including:


Machine uptime


Overall Equipment Effectiveness (OEE)


Scrap and defect rates


Cycle time efficiency


Provide recommendations for process and equipment improvements based on production data.


Technical Leadership & Workforce Development


Provide mentorship and technical training to:


Maintenance technicians


Setup technicians


Injection operators


Training focus areas include:


Husky system diagnostics


Injection process fundamentals


Mechanical and hydraulic troubleshooting


Mold handling and changeover best practices




Education, Skills & Experience:


Education: High School Diploma orGED.Some post-secondary education preferred (i.e., Technical or Vocational education in millwright, electrical, hydraulics, pneumatics or industrial maintenance is highly preferred).


Minimum of five years of experience working with high-speed injection molding equipment, preferably Husky PET injection molding systems.


Demonstrated maintenance & technical skills:


Ability to lead by example, and effective communication skills


Analytical problem-solvingskills(DMAIC)


Good display of interpersonal skills and ability to interact with others in a professional and tactfulmanner.


SAP, Basic computer skills (Microsoftoffice)




Pay Transparency Statement – Compensation


The starting salary for this position is expected to be between $45.00 per hour to $49.00 per hour, depending on job-related knowledge, skills, and experience. Base pay information is based on national averages, and a geographic differential may be applied based on work location. Position may also be eligible for Amcor’s Management Incentive Plan / Sales Incentive Plan, which is an annual bonus program based on business and individual performance, as well as medical coverage and other health and welfare benefits.


Benefits Overview Statement


When you join Amcor, you will have access to a comprehensive benefits and compensation package that includes:


Medical, dental and vision plans


Flexible time off,starting at 80 hours paid time per year for full-time salaried employees


Company-paid holidays starting at 9 days per year and may be slightly higher by location


Wellbeing program & Employee Assistance Program


Health Savings Account/Flexible Spending Account


Life insurance, AD&D, short-term & long-term disability, and voluntary accident disability benefits are available


Paid Parental Leave


Retirement Savings Plan with company match


Tuition Reimbursement (dependent upon approval)


Discretionary annual bonus program (initial eligibility dependent upon hire date)


PhysicalRequirements


☒NormalVision


☒DistantVision


☒NearVision


☒Hearing/Listening


Sitting


Talking/Speaking


Hand/FingerDexterity


Walking


Standing


Stooping


Pushing/Pulling


Bending


Kneeling


Climbing


☒Lifting (amount 50+pounds)


☒Carrying (amount 50+pounds)


Driving-Forklift




☒Lifting (amount < 50pounds)


☒Carrying (amount <50


pounds)


Driving –Automobile/truck/van










Our Expectations


We expect our people to be guided by The Amcor Way and demonstrate our Values every day to enable the business to win. We are winning when:



+ Our people are engaged and developing as part of a high-performing Amcor team

+ Our customers grow and prosper from Amcor’s quality, service, and innovation

+ Our investors benefit from Amcor’s consistent growth and superior returns

+ The environment is better off because of Amcor’s leadership and products









Accelerate the possible by joining a winning Amcor team that’s transforming the packaging industry and improving lives around the world.


At Amcor, we unpack possibility through our innovative and responsible packaging to provide solutions that benefit our customers, our people and our planet. More than 10,000 consumers worldwide encounter our products every second and rely on us for safe access to food, medicine and other goods. We value their trust by making safety our guiding principle. It’s our core value and integral to how we do business.



Beyond this core principle, our shared values and behaviors unite us as we work together to elevate customers, shape lives and protect the future. We champion our customers and help them succeed. We play to win – adapting quickly in an everchanging world – and make smart choices to safeguard our business, our communities and the people we serve for generations to come. And we invest in our world-class team, empowering our colleagues to unpack their potential, because we believe when our people grow, so does our business.



To learn more about playing for Team Amcor, visit www.amcor.com I LinkedIn I Glassdoor I Facebook I YouTube









Equal OpportunityEmployer/Minorities/Females/Disabled/Veterans/SexualOrientation/Gender Identity


Amcor is an Equal Opportunity Employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability status, protected veteran status, or any other characteristic protected by law.






If you would like more information about your EEO rights as an applicant under the law, please click on the _"Know Your Rights: Workplace Discrimination is Illegal" Poster_ . If, because of a medical condition or disability, you need a reasonable accommodation for any part of the employment process, please call 224-313-7000 and let us know the nature of your request and your contact information.









E-Verify


We verify the identity and employment authorization of individuals hired for employment in the United States.






Benefits


When you join Amcor, you will have access to a comprehensive benefits and compensation package that includes:



+ Medical, dental and vision plans

+ Paid time off, starting at 40 hours per year for full-time hourly employees, may vary by location

+ Company-paid holidays starting at 8 days per year and may vary by location

+ Wellbeing programs & Employee Assistance Program

+ Health Savings Account/Flexible Spending Account

+ Life insurance, AD&D, short-term & long-term disability, and voluntary benefits

+ Paid Parental Leave

+ Retirement Savings Plan with company match

+ Tuition Reimbursement (dependent upon approval)

+ Discretionary bonus program (initial eligibility dependent upon hire date)



About Amcor



Amcor is the global leader in developing and producing responsible consumer packaging and dispensing solutions across a variety of materials for nutrition, health, beauty and wellness categories. Our global product innovation and sustainability expertise enables us to solve packaging challenges around the world every day, producing a range of flexible packaging, rigid packaging, cartons and closures that are more sustainable, functional and appealing for our customers and their consumers. We are guided by our purpose of elevating customers, shaping lives and protecting the future. Supported by a commitment to safety, over 75,000 people generate $23 billion in annualized sales from operations that span over 400 locations in more than 40 countries. NYSE: AMCR; ASX: AMC 



www.amcor.com  |  LinkedIn  |  YouTube






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About the Company

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Amcor