Maintenance and Reliability Manager

Akzo Nobel NV

Reading, PA

JOB DETAILS
SALARY
$102,000–$124,000 Per Year
SKILLS
Accidental Death and Dismemberment (AD&D), Administrative Management, Analysis Skills, Best Practices, Budget Management, Budget Reporting, Capital Expenditure (CAPEX), Capital Project, Change Management, Coaching, Communication Skills, Computer Skills, Computerized Maintenance Management System (CMMS), Construction, Construction Engineering, Continuous Improvement, Control Systems, Corporate Compliance, Corrective Action, Cost Control, Cost Estimates, Data Analysis, Diversity, Document Management, ERP (Enterprise Resource Planning), Environmental Chemistry, Equipment Maintenance/Repair, Establish Priorities, Failure Mode and Effects Analysis (FMEA), Financial Administration, Health Insurance, Industrial Engineering, Interpersonal Skills, Leadership, Maintain Compliance, Maintenance - Electrical, Maintenance Services, Maintenance Software, Manufacturing, Mechanical Engineering, Mechanical Maintenance, Operational Improvement, Operational Strategy, Painting (Facilities and Maintenance), Performance Analysis, Performance Management, Performance Metrics, Performance Reviews, Physical Demands, Plant Management, Presentation/Verbal Skills, Preventative Maintenance, Process Development, Process Improvement, Process Management, Process Safety Management, Procurement Management, Project Design, Project Estimates, Project Planning, Project/Program Management, Property Maintenance, Quality Management, Quality System Requirements (QSR), Recruiting Strategy, Regulatory Compliance, Reliability Centered Maintenance, Reliability Engineering, Requirements Management, Root Cause Analysis, Safety Compliance, Safety/Work Safety, Strategic Planning, Systems Administration/Management, Systems Analysis, Team Building, Team Lead/Manager, Team Player, Time Management, Training Program, Training/Teaching, Trend Analysis, Tuition Reimbursement, Writing Skills
LOCATION
Reading, PA
POSTED
30+ days ago

About AkzoNobel

Since 1792, we've been supplying the innovative paints and coatings that help to color people's lives and protect what matters most. Our world class portfolio of brands - including Dulux, International, Sikkens and Interpon - is trusted by customers around the globe. We're active in more than 150 countries and use our expertise to sustain and enhance the fabric of everyday life. Because we believe every surface is an opportunity. It's what you'd expect from a pioneering and long-established paints company that's dedicated to providing sustainable solutions and preserving the best of what we have today - while creating an even better tomorrow. Let's paint the future together.

For more information please visit www.akzonobel.com

Copyright 2024 Akzo Nobel N.V. All rights reserved.

Job Purpose

The Maintenance and Reliability Manager will lead and manage the Reading Plant Maintenance Department with a strong focus on equipment reliability, safety, and operational excellence. Drive maintenance strategy and execution to ensure production, quality, health, safety, environmental, and cost performance targets are achieved. Provide leadership and accountability to deliver safe, efficient, and cost-effective maintenance operations while building a proactive, reliability-centered maintenance culture across the site.

Key Responsibilities

Safety, Compliance, and Culture

Ensure the application of all safety rules and confirm maintenance personnel consistently follow safe working practices Promote safety programs, behaviors, and compliance with corporate and regulatory standards Support process safety management, mechanical integrity, and management of change processes

Maintenance Strategy and Reliability

Establish and monitor maintenance performance goals through key performance indicators Develop and implement robust predictive and preventive maintenance programs to maximize equipment reliability Review and prioritize predictive and preventive maintenance feedback and ensure timely completion of all tasks Analyze equipment maintenance and repair history to identify trends, prevent recurrence of failures, and implement corrective actions Track cost savings and operational improvements resulting from reliability initiatives Conduct root cause failure analysis and failure modes and effects analysis Perform equipment criticality assessments and develop effective maintenance strategies Lead programs to identify and eliminate repeat equipment failures

Systems and Work Processes

Own and manage the site computerized maintenance management system, including equipment structure, naming conventions, and standardized work tasks Standardize preventive and predictive maintenance procedures and consolidate work processes Develop and maintain spare parts strategies to ensure equipment availability Ensure consistent use of maintenance best practices throughout the department Improve purchasing and storeroom management processes Execute work using standardized company work processes and continuously drive improvements

Team Leadership and Development

Lead, coach, and develop maintenance personnel to achieve high performance and accountability Hold the team responsible for safety, productivity, and results Assess staff competency levels and identify training or hiring needs Monitor workforce utilization and manage overtime requirements Initiate and coordinate training programs to strengthen maintenance and operations capabilities

Projects and Contractor Management

Serve as the primary maintenance representative on capital and expense projects Promote equipment standardization, maintainability, and long-term reliability during project design and implementation Develop equipment maintenance plans and spare parts strategies for new installations Supervise contractors performing work on site and ensure proper selection, induction, and oversight Interact with suppliers of equipment, engineering, and construction services Prepare project cost estimates and write appropriation requests for maintenance projects

Financial and Administrative Management

Lead the department annual budgeting process and monitor performance against budget targets Identify opportunities to improve cost effectiveness and efficiency Prepare and approve timecards Monitor and report overtime Prepare periodic budget reports Ensure compliance with quality management system requirements Manage documentation and administrative requirements Address performance and disciplinary matters as needed

Level of Autonomy

Manage and prioritize all plant maintenance activities and requests Oversee preventive maintenance and mechanical integrity programs Supervise contractors and third-party service providers Make independent decisions related to maintenance strategy, staffing, scheduling, and execution Initiate training and development programs Interact directly with suppliers and service providers Produce project cost estimates and lead project planning Operate with minimal guidance from site engineering leadership Manage daily activities of maintenance personnel

Job Requirements

Education and Experience

Bachelor of Science degree in Mechanical Engineering, Industrial Engineering, or related discipline preferred or five to eight years of maintenance and reliability leadership experience in a manufacturing or chemical processing environment.

Technical Knowledge

Experience implementing mechanical integrity, predictive maintenance, preventive maintenance, root cause failure analysis, failure modes and effects analysis, and equipment maintenance strategies Experience working with computerized maintenance management systems and enterprise resource planning systems Basic knowledge of electrical and control systems Ability to analyze maintenance data and improve processes Ability to produce project cost estimates

Skills and Abilities

Strong computer skills and ability to learn specialized maintenance software Excellent written and verbal communication skills Ability to collaborate across multiple organizational levels Demonstrated leadership, coaching, and team development skills Strong focus on continuous improvement Ability to optimize short- and long-term asset performance and availability

Physical Requirements

Ability to sit, stand, walk, and climb in a manufacturing environment Ability to wear required personal protective equipment including hard hat, safety glasses, steel-toed shoes, hearing protection, respirators, gloves, and protective clothing Ability to access all areas of the plant safely

General Competencies

Strong interpersonal and communication skills Sound judgment and decision-making ability High accountability and ownership mindset Commitment to safety, quality, and operational excellence Ability to work independently and lead teams effectively

Benefits/Rewards

The salary range for these skills is: $102,000 to $124,000. This is the range that we in good faith anticipate relying on when setting wages for this position. We may ultimately pay more or less than the posted range. This salary range may also be modified in the future.

• Medical insurance with HSA • Dental, Vision, Life, AD&D benefits • Annual bonus • 401K retirement savings with 6% company match • Generous vacation, personal and holiday pay • Paid Parental leave • Hybrid work for most exempt roles • Active Diversity & Inclusion Networks • Career growth opportunities on a regional and global scale • Tuition Reimbursement • Employee referral bonus

At AkzoNobel we are highly committed to ensuring an inclusive and respectful workplace where all employees can be their best self. We strive to embrace diversity in a context of tolerance. Our talent acquisition process plays an integral part in this journey, as setting the foundations for a diverse environment. For this reason we train and educate on the implications of our Unconscious Bias in order for our TA and hiring managers to be mindful of them and take corrective actions when applicable. In our organization, all qualified applicants receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age or disability.

Requisition ID: 51570 #LI-KG1

About the Company

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Akzo Nobel NV