LEAD GEAR ENGINEERQPT is partnering with a client to identify an experienced Lead Gear Engineer to strengthen their gear-manufacturing operations. This role focuses on improving quality, minimizing scrap, supporting scheduling needs, and driving process enhancements. The position also plays a key role in developing and mentoring team members to ensure consistent, high-level performance across all gear-related projects.
KEY RESPONSIBILITIES:- Program, optimize, and troubleshoot Oerlikon G-Series and Kapp Niles VX-Series gear grinding equipment
- Support development of hypoid and spiral bevel gears using KIMoS
- Program and troubleshoot Klingelnberg P-Series inspection machines
- Prepare documentation and complete PPAP activity for new or revised gear products
- Oversee roll-testing setup, programming, and problem solving
- Support programming and troubleshooting for shaping operations
- Create or update PFMEAs and DFMEAs
- Use KISSsoft and KIMoS to evaluate and refine gear designs
- Develop clear setup sheets, work instructions, and process documentation for all gear-manufacturing steps
- Review distortion trends and recommend machining allowances before/after heat treatment
- Mentor cell specialists and engineering staff on gear-manufacturing best practices
- Perform routine machine care and ensure equipment is kept in good working order
- Maintain a clean, organized work area aligned with manufacturing standards
- Help ensure steady material and part flow throughout the manufacturing cell
- Follow all safety protocols
- Support training and skill development efforts for manufacturing team members
- Contribute to quality, scrap-reduction, and throughput-improvement goals
QUALIFICATIONS:- Bachelor’s degree in Mechanical, Industrial, or Manufacturing Engineering
- At least 10 years of hands-on experience in gear design and production
- Proficiency with:
- Oerlikon G-Series gear grinders
- Kapp Niles VX-Series gear grinders
- Klingelnberg P-Series inspection systems
- Gear shaping, hobbing, and skiving
- Bevel and spur gear roll-testing equipment (Gleason preferred)
- KIMoS and KISSsoft for gear modeling and analysis
- Strong background in PFMEA/DFMEA development
- Experience working with carburized or nitrided steels and post-heat-treat processes
- Ability to meet physical requirements (lifting, pushing/pulling, grip strength, overhead reach)
- Must be a U.S. citizen
- Ability to obtain a U.S. Government Security Clearance if required