Engineer - SMC Compounding

Prysmian Group

Rockwall, Texas

JOB DETAILS
SALARY
$90,000–$110,000
SKILLS
Analysis Skills, Capital Equipment, Capital Project, Chemical Engineering, Chemical Processes, Communication Skills, Composite Materials, Continuous Improvement, Corrective Action, Cost Control, Cross-Functional, Data Analysis, Datasheets, Documentation, Environmental Regulations, Green Business, Identify Issues, Lean Manufacturing, Lean Six Sigma, Lift/Move 50 Pounds, Logistics, Maintain Compliance, Manufacturing, Manufacturing Analysis, Manufacturing Operations, Manufacturing Process Engineering, Manufacturing Systems, Manufacturing/Industrial Processes, Materials Engineering, Mathematics, Mechanical Engineering, Mentoring, Microsoft Office, Molding Processes, Multitasking, Operations Processes, Physical Demands, Polymers, Presentation/Verbal Skills, Problem Solving Skills, Process Capability, Process Control Engineering, Process Engineering, Process Improvement, Process Manufacturing, Process Sheet, Process Validation, Product Development, Product/Service Launch, Production Control, Project/Program Management, Quality Engineering, Quality Management, Quality Monitoring, Regulatory Requirements, Reliability Engineering, Reporting Skills, Resin, Risk Analysis, Root Cause Analysis, Safety Process, Safety Training, Safety/Work Safety, Six Sigma, Statistics, System Operations, System Start-Up, Technical Presentation, Technical Support, Technical Training, Track Customer Issues, Trend Analysis, Writing Skills
LOCATION
Rockwall, Texas
POSTED
5 days ago
JOB SUMMARY
The SMC Process Engineer is responsible for supporting and improving the manufacturing processes associated with Sheet Molding Compound (SMC) production, including raw material handling, mixing, compounding, and molding operations.

This position applies engineering principles to improve product quality, process efficiency, equipment performance, and operational reliability. The Engineer works closely with Production, Maintenance, Quality, and Engineering teams to support continuous improvement initiatives, product development activities, process optimization, and safe manufacturing operations.

This position is designed for an engineer with a strong technical foundation who demonstrates the ability to develop expertise in SMC manufacturing processes through hands-on training and mentorship.

ESSENTIAL FUNCTIONS:
  • Monitor production quality and process performance to ensure compliance with established specifications and standards.
  • Analyze manufacturing data and process trends to identify opportunities for improvements in quality, productivity, yield, and waste reduction.
  • Support continuous improvement initiatives focused on safety, quality, process capability, productivity, and cost reduction.
  • Support the development, implementation, and optimization of manufacturing processes and process control strategies.
  • Collaborate with Production, Maintenance, Quality, and Engineering teams to troubleshoot process issues and implement corrective actions.
  • Assist in new product development, process scale-up, product commercialization, and technology transfer activities.
  • Participate in process validation, qualification, and process improvement projects.
  • Evaluate existing manufacturing processes and recommend improvements to increase efficiency, consistency, and product quality.
  • Support implementation and maintenance of process documentation, work instructions, operating procedures, and engineering standards.
  • Participate in process risk assessments and support implementation of corrective and preventive actions.
  • Support departmental safety initiatives and promote safe operating practices throughout the facility.
  • Ensure manufacturing activities comply with applicable company policies, environmental requirements, operating permits, and regulatory requirements.
  • Support unloading and storage activities for raw materials and assist with tank farm operations as required.
  • Assist in coordinating raw material logistics, including tank farm and railcar operations.
  • Participate in Six Sigma, Kaizen, Lean Manufacturing, and continuous improvement initiatives.
  • Assist in equipment evaluations, capital improvement projects, equipment installations, and process start-up activities.
  • Support root cause investigations related to product quality issues, process deviations, customer complaints, and manufacturing concerns.
  • Develop technical reports and present findings and recommendations to management.
  • Provide technical support and training to operations personnel as needed.
  • Perform other duties and special projects as assigned.

KNOWLEDGE OF:
  • Chemical engineering principles and manufacturing processes.
  • Process improvement methodologies and problem-solving techniques.
  • Quality systems and manufacturing controls.
  • Industrial safety and environmental practices.

ABILITY TO/TRAINING REQUIREMENTS:
  • Must understand and follow all departmental safety rules.
  • Understand Safety Data Sheets (SDS).
  • Learn and apply ISO requirements applicable to the position.
  • Learn SMC manufacturing processes, raw materials, equipment, and operating procedures.
  • Learn applicable environmental, safety, and regulatory requirements.

SKILLS AND QUALIFICATIONS:
Required:
  • Bachelor's Degree in Chemical Engineering preferred; Materials Engineering, Mechanical Engineering, or related Engineering discipline considered.
  • Minimum two (2) years of manufacturing, process engineering, chemical processing, or related industrial experience.
  • Strong analytical, troubleshooting, and problem-solving skills.
  • Strong mathematical and technical aptitude.
  • Effective written and verbal communication skills.
  • Ability to manage multiple projects and priorities in a manufacturing environment.
  • Proficiency with Microsoft Office applications, particularly Excel.
  • Ability to work independently and collaboratively within cross-functional teams.
Preferred:
  • Experience with thermoset composites, polymer processing, resin systems, compounding operations, or chemical manufacturing.
  • Exposure to Lean Manufacturing, Six Sigma, Kaizen, or continuous improvement methodologies.
  • Experience with process validation, process control, and manufacturing optimization.
  • Experience working in a regulated manufacturing environment.
  • Knowledge of statistical analysis and data-driven decision making.

PHYSICAL DEMANDS AND WORKING CONDITIONS:
The physical demands described here are representative of those required to successfully perform the essential functions of this job, with or without reasonable accommodation.

Physical Demands:
  • Frequent standing, walking, bending, and reaching.
  • Use of hands for handling, grasping, and manipulating materials and tools.
  • Ability to lift, carry, push, and pull up to 50 pounds.
Working Conditions:
  • Work performed in both office and manufacturing environments
  • Exposure to noise, machinery, and varying temperature.

About the Company

P

Prysmian Group

Prysmian is world leader of the energy and telecom cables and systems industry, with some 19,000 employees across 50 countries worldwide.

Prysmian Group operates 10 plants in North America serving the telecom and energy markets. The Group consists of Prysmian and Draka, two of the strongest and most respected commercial brands in the industry, whose highly complementary products and services meet the needs for two distinct sectors: Telecom Cables & Systems produces optical fibers, optical cables and connectivity for video, data and voice transmission. Prysmian Group has two fiber optic manufacturing facilities in the United States covering 1.5 million square feet, including the only co-located fiber and cable facility in North America.

In our energy business, we design and produce cables and systems for the transmission and distribution of low, medium, high and extra high voltage systems. In 2009, Prysmian built the only Vertical Continuous Vulcanization line in North America in the Abbeville, SC plant. This facility is used to produce insulated high voltage cables. In addition, the group has a manufacturing facility in Prescott, Ontario to meet Canada’s power cabling needs.

A key factor in managing the Group's business is attention to sustainable development and the environment. As part of its activities, the Prysmian Group is involved in implementing management and production processes which help improve environmental sustainability and safety at work, in accordance with the guidelines of its HSE policy.

COMPANY SIZE
10,000 employees or more
INDUSTRY
Manufacturing - Other
EMPLOYEE BENEFITS
Paid Sick Days, Parking, Prescription Drug Coverage, Professional Development, 401K, Stock Options, Employee Referral Program, Flexible Spending Accounts, Employee Events, Life Insurance
FOUNDED
1879
WEBSITE
https://www.prysmiangroup.com/en/careers/what-we-offer/sell-it-program