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Emissions Lab Hardware Engineer

LER TechForce

Chelsea, MI

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JOB DETAILS
SKILLS
Analysis Skills, Automation, Automotive Industry, Calibration, Communication Skills, Computer Engineering, Concurrent Versions System (CVS), Continuous Improvement, Corrective Action, Data Quality, Documentation, Electricity, Embedded Software, Environmental Protection Agency (EPA), Equipment Maintenance/Repair, FTP (File Transfer Protocol), Flexible Spending Accounts, ISO (International Organization for Standardization), Identify Issues, Instrumentation, Internal Audit, Laboratory Testing, Leadership, LinkedIn, Maintain Compliance, Maintenance Services, Mechanical Engineering, Motor Control Systems, Powertrain, Problem Solving Skills, Programmable Logic Controller (PLC), Pumps, Quality Assurance Methodology, Quality Control, Quality Control Methodology, Quality Metrics, Regulations, Regulatory Compliance, Regulatory Requirements, Root Cause Analysis, Safety Engineering, Safety Process, Safety Training, System Operations, System Test, Technical Leadership, Technical Support, Test Data, Testing, Trend Analysis, Willing to Travel
LOCATION
Chelsea, MI
POSTED
27 days ago
Emissions Lab Hardware Engineer
Are you looking to work for a company that provides an innovative work environment, and your voice is heard? We have a position for an Emissions Lab Hardware Engineer to work onsite at our client in Chelse, MI
Who we are:
LER TechForce is an industry leader in embedded controls, software, functional safety, and engineering talent. For over 20 years LER has been working with customers across North America to meet their engineering resource challenges. Learn more about us (3) LER TechForce: Life | LinkedIn
What you will be doing:
Emissions Lab Hardware Engineer – Analytical Benches, Secondary Sampling & Chassis Dynamometers. Seeking a highly skilled Emissions Lab Hardware Engineer to troubleshoot and support emissions testing using analytical benches, secondary sampling equipment, and chassis dynamometers. The engineer will take ownership of troubleshooting efforts before, during, and after testing; perform quality control and calibration activities; analyze test results to ensure compliance with regulatory and internal requirements; and work closely with union technicians by providing technical guidance during equipment repairs. This role requires strong hands-on hardware expertise, analytical skills, and the ability to work effectively with cross-functional teams in a fast-paced laboratory environment.


Key Responsibilities:
 
  • Lead troubleshooting efforts for emissions analytical benches, secondary sampling systems, and chassis dynamometers to identify and resolve hardware, software, and system-level issues.
  • Diagnose root causes of test anomalies before, during, and after emissions testing.
  • Support setup, execution, and monitoring of emissions tests, including primary and secondary sampling systems, to ensure compliance with test procedures and standards.
  • Perform quality control checks, calibrations, verifications, and audits of emissions measurement and sampling equipment.
  • Analyze emissions and test results to ensure compliance with regulatory requirements and internal quality standards.
  • Analyze emissions and test data to validate results, identify trends, and investigate abnormal behavior.
  • Ensure proper operation of sample handling systems, including heated lines, filters, pumps, valves, and flow control devices.
  • Provide technical guidance and troubleshooting support to union technicians performing equipment repairs and maintenance.
  • Collaborate with union technicians to identify repair strategies, verify corrective actions, and return equipment to service.
  • Document quality checks, calibrations, issues, root cause analyses, corrective actions, and test results in accordance with ISO 17025 standards.
  • Support continuous improvement of test methods, equipment reliability, data quality, and laboratory processes.
  • Ensure compliance with internal procedures, safety requirements, and applicable regulatory standards.
What you'll need to be successful:
Essential:
  • Bachelor's degree in engineering (Mechanical, Electrical, Chemical, Automotive, or related field) or equivalent experience.
  • Hands-on experience troubleshooting emissions analytical benches and secondary sampling equipment.
  • Experience working with chassis dynamometers.
  • Strong understanding of emissions testing principles, sampling methodologies, quality control, and measurement systems.
  • Proven ability to diagnose and resolve complex technical issues with minimal supervision.
  • Experience analyzing test and emissions data for compliance and root cause investigations.
  • Familiarity with data acquisition systems and test software.
  • Ability to work effectively in a unionized laboratory or test environment.
  • Strong problem-solving, documentation, and communication skills.
  • Strong understanding of electrical, mechanical and instrumentation diagrams.
Preferred:
  • Experience with regulated emissions testing (FTP, WLTP, US06, RDE, etc.).
  • Knowledge of emissions regulations (EPA, CARB, EU) and internal audit practices.
  • Experience with secondary dilution tunnels, bag sampling, PM/PN sampling, and related hardware.
  • Experience supporting maintenance and repairs in collaboration with technicians.
  • Experience with automation, controls, instrumentation, or lab hardware integration.
  • Prior experience in automotive or powertrain testing environments.
  • Experience with Emissions sampling analyzer maintenance and diagnostics, instrumentation calibration, drives and motor controls.
  • Experience with Horiba CVS (constant volume sampler), Horiba MEXA-ONE, PEMS, Burke Porter chassis dynamometers, Modal Sampling systems, AVL, Micro soot, AVL SPC, AVL APC Particle Counter, SHED VT evaporative emissions testing, Onboard Refueling Vapor Recovery ORVR testing, National Instrument Devices (PLC)
    Work Environment.
  • Emissions laboratory and test cell environment.
  • Hands-on hardware troubleshooting and quality activities alongside technicians.
  • May require flexible hours to support testing schedules including weekend overtime.
  • Must be self-motivated and able to work independently.
  • Strong analytical and communication skills.
  • 100% onsite.
  • No driving is required.
  • No travelling required.
What you'll get:
  • Full benefits: medical, dental, vision, HSA, FSA
  • 401K with a match and immediate vesting
  • Short-term & Long-term disability, life insurance and other optional benefits
  • Employee Assistance Program
  • Employee Discounts
  • Ongoing professional development opportunities including Technical Training and Leadership Development
The opportunity to work on industry leading projects

About the Company

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LER TechForce