Bachelor’s degree in manufacturing engineering, industrial engineering, mechanical engineering, electrical engineering or equivalent work experience.
3-5 years of experience in product design, preferably in cable assemblies or high-voltage applications
Strong background in lean manufacturing, Six Sigma, product development and Design Engineering methodologies.
Experience in ISO 9001 / AS9100 environments preferred.
Proficiency in CAD software (AutoCAD, Inventor) and manufacturing process simulation tools.
Knowledge of root cause analysis techniques (5 Whys, Fishbone, FMEA).
Strong analytical, problem-solving, and communication skills.
Excellent communication and collaboration abilities.
Position Summary:
The Design Engineer is a detail-oriented and results-driven professional responsible for establishing, maintaining, and sustaining product design from concept through mass production. This role ensures that engineering processes meet required standards through data analysis, problem identification, and solution development.
The Design Engineer plays a critical role in defining and implementing industry best practices, particularly in high-voltage materials and product applications. This position supports the development of reliable, high-performance cable solutions for power systems, military, and industrial automation applications.
As a key member of the Engineering team, the Design Engineer provides subject matter expertise (SME), supports cross-functional collaboration, and drives continuous improvement in design, manufacturing efficiency, and quality assurance.
Key Responsibilities:
Process Development, Standardization & Documentation
• Lead the development and implementation of product standards and engineering best practices.
• Establish and standardize design and development processes to improve consistency, repeatability, and efficiency.
• Develop material and technology methodologies, including application procedures for high-voltage products.
• Ensure all engineering documentation (drawings, specifications, and technical data) aligns with internal, customer, and regulatory requirements.
Design, Analysis & Technical Support
• Investigate and analyze new product concepts and existing product life cycles to drive continuous design improvement.
• Lead root cause analysis, troubleshooting, and implementation of corrective and preventive actions (CAPA).
• Provide technical support for customer applications, new product development, and costing activities.
• Perform electrical and thermal analysis, including voltage drop, ampacity, and related calculations.
Product Development & Validation
• Lead and support prototype builds, testing, and troubleshooting of cable assemblies and high-voltage products.
• Execute and support verification and validation (V&V) activities, including engineering studies and qualification testing.
• Oversee testing including dielectric withstand, insulation resistance, and environmental performance.
• Ensure designs meet manufacturability, performance, reliability, and quality requirements.
Risk Management & Compliance
• Lead and support risk management activities to identify, assess, and mitigate product and process risks.
• Review customer drawings and specifications to ensure compatibility with manufacturing capabilities and standards.
• Ensure compliance with customer, regulatory, and internal Quality Management Systems (ISO, AS9100).
• Drive adherence to applicable industry standards (e.g., IEC, UL, IEEE).
Manufacturing Support & Technical Expertise
• Develop and document manufacturing processes, including machine/fixture design, work instructions, and best practices.
• Troubleshoot production and development issues, implementing solutions to minimize downtime and variability.
• Improve tooling, jigs, and fixtures to enhance efficiency, repeatability, and product quality.
• Partner with production teams to ensure successful implementation of engineering and process improvements.
The company was founded in 1984 as National Engineering Services Corporation. In 2015, we changed our name to NESC Staffing to better reflect the service we provide to businesses and professionals.
We have grown to six branch offices that cover the entire United States, providing everything from engineering to science recruitment and more. Our goal then and now is to combine years of experience in the industry with state-of-the-art recruitment and payroll methods to provide our employees and client companies with qualified technical support and quality service. We are a privately held nationwide firm with corporate headquarters in Portsmouth, NH.