Die-Casting Engineer 2

The Southwest Division (SWD) of Applied Research Associates, Inc. (ARA) is seeking an experienced Die-Casting Engineer to join our team in Spokane, WA. This position supports advanced manufacturing development, including the hands-on design and execution of a broad range of die-casting processesof metallic alloys. This highly technical and hands-on position ensures quality and efficiency in all professional activities, while following environmental, health and safety policies/procedures.

Responsibilities Include:

• Provide technical support and hands-on participation in the installation, operation and maintenance of die-casting and related equipment. Implement new die-casting and related equipment processes.
• Document and implement die-casting standards and best practices to enable safety, quality, efficiency, uptime, and cost effectiveness.
• Research, develop, and support implementation of improved die-casting processes, tooling and equipment.
• Troubleshoot, root cause, and implement sustainable corrective actions. Utilize root cause analysis tools for effective problem solving.
• Troubleshoot die-casting and related equipment, by inspecting and analyzing electronic, hydraulic, and mechanic devices of the machines.
• Efficiently install accessory devices to equipment such as ladles or crucibles, holding furnaces, hot oil units, thermal cameras, etc.
• Assure that machines and equipment are kept in a safe operating condition.
• Create Preventative Maintenance procedures and schedule.
• Train other technical staff to operate and maintain machines.
• Maintain process documentation, process flow diagrams, and detailed drawings for complex equipment and proprietary hardware/equipment.
• Analyze data, identify, and solve key issues, and optimize processes using Design of Experiment (DOE) and related statistical tools.
• Participate in cross-functional teams to integrate the activities of multiple engineering disciplines.
• Prepare reports and presentations in a professional manner.

• Bachelor's degree in Mechanical Engineering, Materials Science, Metallurgy, Manufacturing Engineering, or a closely related scientific or engineering discipline, and a minimum of five (5) years of progressively responsible professional experience involving die-casting equipment and die-casting processes.
• A Master's degree in a relevant scientific or engineering discipline may substitute for up to one (1) year of the required experience.
• Equivalent combinations of relevant education and experience may be considered on a year-for-year basis in lieu of the educational requirement.
• Demonstrated scientific and technical knowledge in mechanical engineering, materials science, metallurgy, manufacturing engineering, or a related field.
• Five (5) to eight (8) years of experience in process engineering, metallic alloy casting, or related manufacturing operations.
• Minimum of two (2) years of hands-on die-casting experience in a manufacturing environment.
• Minimum of two (2) years of experience maintaining, troubleshooting, and repairing die-casting equipment.
• Hands-on experience with maintenance and repair of hydraulic, pneumatic, injection molding, and Programmable Logic Controller (PLC) systems.
• Strong critical-thinking, analytical, and problem-solving skills, with sound judgment and attention to detail.
• Demonstrated ability to work effectively both independently and collaboratively in a team environment.
• Excellent verbal and written communication skills.

• Ability to lift and move materials, components, and equipment weighing more than 50 pounds.
• Ability to assemble, operate, and maintain experimental and manufacturing equipment using appropriate motor skills and dexterity.
• Ability to climb stairs, maneuver equipment safely, and work in laboratory and manufacturing environments.
• Ability to stand, walk, or remain seated for extended periods as required by job duties.

• Master's degree in a relevant scientific or engineering discipline; a qualifying master's degree may substitute for up to one (1) year of the required professional experience.
• Equivalent combinations of relevant education and professional experience may be considered in lieu of the educational requirement on a year-for-year basis.
• 2-4 years of professional experience in an R&D setting.
• Demonstrated knowledge of foundry processes and ability to apply casting concepts in a manufacturing environment.
• Programmable Logic Controller (PLC) programming and troubleshooting.
• Experience with High Pressure Die Cast mold flow models and software are preferred.
• Hands-on experience with vacuum systems and temperature controls are preferred.