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Design & Maintenance Engineer

Aditi Consulting

Erie, PA

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JOB DETAILS
SALARY
$85–$90 Per Hour
SKILLS
Algorithms, Alternative Energy, Analysis Skills, Artificial Intelligence (AI), Automotive Automation, Communications Protocols, Consulting, Cross-Functional, Debugging Skills, Documentation, Electricity, Electronics, Embedded Software, Embedded Systems, Ethernet, Financial Control, Hardware Design, Identify Issues, Input/Output, MATLAB, Messaging Technology, Problem Solving Skills, Purchasing/Procurement, Realtime Operating System, Short Messaging Service (SMS), Simulation, Software Testing, Software Validation, Source Code/Configuration Management (SCM), Speech Technology, State Laws and Regulations, System Validation, Systems Administration/Management, Systems Maintenance, Telephony, Test Requirements, Testing, Topology, Traceability, Universal Asynchronous Receiver-Transmitter (UART)
LOCATION
Erie, PA
POSTED
13 days ago
Payrate: $85.00- $90.00/hr.
 
Summary:
The HITL Design & Maintenance Engineer plays a crucial role in supporting the development and ongoing maintenance of real-time simulation environments intended for validating control software within power electronic systems. The primary focus of this position is on systems that utilize Insulated Gate Bipolar Transistors (IGBTs), Silicon Controlled Rectifiers (SCRs), and the latest Silicon Carbide (SiC) technologies, particularly in inverter and converter applications. Alongside designing Hardware-In-Loop systems, the engineer is tasked with testing and validating inverter controller software, ensuring that all deliverables meet robust performance standards and comply with specified system requirements.
 
Responsibilities:
  • Architect and maintain HIL systems to support validation of embedded controllers.
  • Develop plant models using MATLAB/Simulink that accurately represent various power converter topologies.
  • Integrate developed models with real-time simulation platforms such as Opal-RT, Speed goat, or space.
  • Ensure reliable hardware interfaces, including implementation of signal conditioning and mapping of input/output signals.
  • Collaborate effectively with cross-functional teams to ensure HIL setups are aligned with control and software requirements.
  • Diagnose and resolve issues related to real-time execution and the fidelity of simulation models.
  • Maintain comprehensive documentation for system configurations and update procedures as needed.
  • Design and execute detailed test plans for inverter controller software, leveraging HIL platforms for thorough validation.
  • Analyze test results and provide support for debugging control algorithms and embedded code.
  • Ensure complete traceability between software requirements and HIL test coverage.
 
Qualifications:
  • Bachelor’s or master’s degree in electrical, Electronics, Mechatronics, or a related STEM discipline.
  • 3–5 years of experience working on HIL system design and real-time simulation.
  • Strong proficiency in MATLAB/Simulink for model-based development tasks.
  • Hands-on experience with Opal-RT or comparable real-time simulation platforms.
  • Solid understanding of inverter and converter control, particularly with IGBT, SCR, and SiC device technologies.
  • Familiarity with industrial communication protocols, including CAN, SPI, UART, and Ethernet.
  • Experience in testing embedded software within power electronics applications.
 
Desirable Skills:
  • Experience working with Simulink Real-Time or RT-LAB environments.
  • Knowledge in sensor and actuator emulation techniques.
  • Background in Locomotive Drives, Locomotive electrical controls, industrial drives, automotive systems, or renewable energy domains.
  • Familiarity with software testing frameworks and version control systems.
 
Pay Transparency: The typical base pay for this role across the U.S. is: $85.00- $90.00/hour. Non-exempt positions are eligible for overtime at a rate of 1.5 times the base hourly rate for all hours worked in excess of 40 in a work week, or as required by state or local law. Final offer amounts, within the base pay set forth above, are determined by factors including your relevant skills, education and experience. Full-time employees are eligible to select from different benefits packages. Packages may include medical, denmatch, lifeion benefits, health savings accounts with qualified medical plan enrollment, 10 paid days off, 3 days paid bereavement leave, 401(k) plan participation with employer match,  life and disability insurance, commuter benefits, dependent care flexible spending account, accident insurance, critical illness insurance, hospital indemnity insurance, accommodations and reimbursement for work travel, and discretionary performance or recognition bonus. Sick leave and mobile phone reimbursement provided based on state or local law. 
 
Consent to Communication and Use of AI Technology: By submitting your application for this position and providing your email address(es) and/or phone number(s), you consent to receive text (SMS), email, and/or voice communication whether automated (including auto telephone dialing systems or automatic text messaging systems), pre-recorded, AI-assisted, or individually initiated from Aditi Consulting, our agents, representatives, or affiliates at the phone number and/or email address you have provided. These communications may include information about potential opportunities and information. Message and data rates may apply. Message frequency may vary.
You represent and warrant that the email address(es) and/or telephone number(s) you provided to us belong to you and that you are permitted to receive calls, text (SMS) messages, and/or emails at these contacts. You also acknowledge and agree to Aditi Consulting LLC’s use of AI technology during the sourcing process, including calls from an AI Voice Recruiter. AI is used solely to gather data and does not replace human-based decision-making in employment decisions. Calls may be recorded.
 
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