Automation Equipment Engineer, Module, Megafactory

Tesla Inc

Fremont, CA

JOB DETAILS
SALARY
$84,000–$126,000 Per Year
SKILLS
Accidental Death and Dismemberment (AD&D), Allen-Bradley, American National Standards Institute (ANSI), Atlas Copco Equipment, Automation, Automation Systems, Calibration, Compensation and Benefits, Continuous Improvement, Control Systems, ControlLogix, Conveyor Systems, Debugging Skills, Disability Insurance, Electricity, Electromechanical Systems, Employee Assistance Plan, Geometric Dimensioning and Tolerancing, Health Plan, Human Machine Interface (HMI), Hydraulic Engineering, Identify Issues, Ladder Logic, Manufacturing, Manufacturing Systems, Motion Control, OSHA, Orthodontics, Painting (Facilities and Maintenance), Payroll Tax, Powder Coating, Precision Positioning, Process Capability, Process Improvement, Process Validation, Production Systems, Programmable Logic Controller (PLC), Quality Control, Rich Internet Application (RIA), Risk Analysis, Safety Compliance, Safety Systems, Servomechanism, Stock Purchase Plans, Supervisory Control and Data Acquisition (SCADA), Systems Maintenance, Tolerance Analysis, Training/Teaching, Vision Plan, Welding
LOCATION
Fremont, CA
POSTED
30+ days ago

As a key member of the Production Engineering team, the Automation Equipment Engineer will be responsible for operating, sustaining, and improving advanced, highly automated paint and powder coating manufacturing systems. This role combines hands-on support of electromechanical systems with control systems development and continuous improvement initiatives. You'll collaborate across teams to deliver world-class manufacturing performance and standardization across equipment lines. Candidates with a strong aptitude for learning and solving complex problems in a fast-paced environment will thrive in this role.

  • Sustain 24/7 production operations for high-volume automated manufacturing systems by rapidly diagnosing and resolving mechanical, electrical, and control system failures to minimize unplanned downtime
  • Develop, debug, and document PLC code on Siemens S7-1200 and S7-1500, Allen-Bradley ControlLogix/CompactLogix, and Beckhoff TwinCAT 3 platforms to control robots, conveyors, and third-party equipment
  • Program, teach, and commission industrial 6-axis robots including Fanuc, Kuka, Durr, Cartesian, and SCARA systems for complex multi-station automation tasks
  • Design and implement 2D and 3D vision systems for part detection, alignment, and quality verification in high-speed production environments
  • Lead the integration and calibration of gantry systems, including precision positioning, motion control, and synchronization with robotic and conveyor systems
  • Design and implement fixturing and calibration solutions using GD&T principles to ensure repeatability, accuracy, and process capability
  • Integrate and commission laser welding systems, with Trumpf experience preferred, including setup, parameter tuning, and process validation
  • Support and maintain mechanical press systems, including Kistler load cells and force monitoring, and troubleshoot pneumatic, hydraulic, and servo-driven systems
  • Implement FDS) and Atlas Copco fastening systems, including tool calibration, process validation, and integration with PLC and HMI
  • Conduct formal risk assessments and implement ANSI/RIA R15.06 and OSHA-compliant safety systems, including light curtains, safety relays, emergency stops, and safe motion control
  • Degree in Electrical, Mechanical, Mechatronics, Robotics Engineering, or equivalent experience
  • 5+ years of hands-on experience in automation systems and electromechanical equipment within a high-volume manufacturing environment
  • Proven experience with Siemens S7-1200 and S7-1500 PLC platforms, including ladder logic, structured text, and integration with HMI/SCADA
  • Direct experience with gantry systems, including motion control, synchronization, and precision positioning
  • Hands-on experience with 2D and 3D vision systems for part detection, alignment, and quality inspection
  • Demonstrated experience in fixturing and calibration, including application of GD&T principles and tolerance analysis
  • Direct experience with laser welding systems, with Trumpf experience preferred, including process setup, parameter tuning, and integration
  • Experience working with mechanical press systems, including Kistler force measurement systems and load cell integration
  • Experience with pneumatic, hydraulic, and servo-driven systems in industrial automation
  • Direct experience with FDS and Atlas Copco fastening systems, including tool calibration, process validation, and PLC integration

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

  • Medical plans > plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D
  • Short-term and long-term disability insurance (90 day waiting period)
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program

Expected Compensation

$84,000 - $126,000/annual salary + cash and stock awards + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

About the Company

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Tesla Inc