Automated Optical Inspection (AOI) Engineer

SEKSUN TEXAS INC

Irving, TX

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JOB DETAILS

SKILLS

Aerospace and Defense, Algorithms, Analysis Skills, Bill of Materials (BOM), CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing), Change Management, Continuous Improvement, Corrective Action, Cross-Functional, Data Analysis, Dental Insurance, Electronic Engineering, Electronics, Electronics Assembly, Health Insurance, High Reliability, High Throughput, IPC Standards, Identify Issues, Lean Manufacturing, Manufacturing, Manufacturing Systems, Medical Products, Performance Tuning/Optimization, Printed Circuit Board (PCB), Printed Circuit Board Assembly (PCBA), Problem Solving Skills, Process Development, Process Engineering, Process Failure Mode and Effects Analysis (PFMEA), Process Improvement, Product Programs, Product/Service Launch, Productivity Management, Quality Engineering, Root Cause Analysis, Solder Joint, Soldering, Surface Mount Technology, Systems Maintenance, Trend Analysis, Vision Plan

LOCATION

Irving, TX

POSTED

15 days ago

Benefits:

401(k)
401(k) matching
Dental insurance
Health insurance
Paid time off
Vision insurance

Job Summary

We are seeking for an Automated Optical Inspection (AOI) Engineer with a manufacturing background (primarily PCB/electronics). An AOI Engineer will be responsible for developing, optimizing and maintaining automated inspection systems used in manufacturing, primary in electronics and PCB assembly. To ensure defects such as misaligned components, soldering issues, and other quality concerns are detected efficiently. Key responsibilities include creating inspection programs for new products, minimizing false calls, improving yield, and troubleshooting equipment, ensuring high-quality, high-throughput production.

Responsibilities

Develop, create, and maintain AOI programs for SMT and PCBA assemblies across multiple product lines
Optimize AOI performance to balance defect detection, false call reduction, and throughput
Validate AOI inspection criteria in accordance with IPC standards and customer requirements
Perform root cause analysis on AOI-detected defects and collaborate with Process Engineering on corrective actions
Support NPI by programming AOI systems for new products and conducting first article inspections
Analyze AOI data and trends to identify process issues and improvement opportunities
Troubleshoot AOI equipment, imaging, lighting, and algorithm settings
Work with Quality Engineering to support audits, customer complaints, and containment actions
Train operators and technicians on AOI operation, defect recognition, and escalation procedures
Ensure AOI programs are documented, revision-controlled, and aligned with change management processes
Support continuous improvement initiatives to increase yield, reduce escapes, and improve inspection efficiency

Required Qualifications

Associate’s or bachelor’s degree in engineering, Electronics, or equivalent experience
3+ years of experience programming and supporting AOI systems in an SMT manufacturing environment
Strong understanding of SMT processes, solder joint formation, and common assembly defects
Experience interpreting CAD data, Gerber files, and BOMs for inspection programming
Working knowledge of IPC-A-610 and IPC-7351 standards
Strong analytical, troubleshooting, and problem-solving skills
Ability to work cross-functionally in a fast-paced, high-mix environment

Preferred Qualifications

Experience with one or more AOI platforms (e.g., Koh Young, Mirtec, Omron, CyberOptics)
Experience supporting high-reliability products (medical, aerospace, automotive, defense)
Familiarity with SPC, PFMEA, and Lean manufacturing principles
Experience supporting SPI or AXI systems is a plus

Automated Optical Inspection (AOI) Engineer

SEKSUN TEXAS INC

Irving, TX

About the Company

SEKSUN TEXAS INC

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