APQP/PPAP Quality Engineer — Automotive Plastics

Mergon Moulded Plastics

  • Anderson, SC
  • 1 day ago

    Highlights

    Partner with QC Technicians to investigate production issues; validate root cause using 5 Why (and related tools) and implement effective CAPA. Design, maintain, and continuously improve a compliant Quality Management System aligned to IATF 16949:2016 and applicable directives.

    Numbers & Facts

    LocationAnderson, SC

    Description

    Our mission

    Deliver parts that earn customer confidence on Day 1 and every day after—meeting IATF 16949:2016 and regulatory requirements without compromise. As our APQP/PPAP Quality Engineer, you are the force that turns this mission into reality.

    How you’ll contribute

    • Design, maintain, and continuously improve a compliant Quality Management System aligned to IATF 16949:2016 and applicable directives.
    • Partner with QC Technicians to investigate production issues; validate root cause using 5 Why (and related tools) and implement effective CAPA.
    • Lead NCR/CAPA activities end-to-end, ensuring timely closure and sustained effectiveness.
    • Translate customer-specific requirements into actionable controls; serve as the primary Quality point of contact for customers.
    • Prepare for and participate in internal and external audits; compile objective evidence and manage responses.
    • Equip teams through targeted training on product and process requirements.
    • Champion APQP for new launches, assembling complete PPAPs and executing safe launch strategies.

    What you bring

    • At least 4 years in product quality with hands-on quality system compliance.
    • Proven experience with APQP, Core Tools, and building/submitting PPAPs.
    • Knowledge of inspection methods and measurement systems.
    • Background in blow molding, injection molding, and assembly (preferred).
    • Proficiency in Microsoft Word, Excel, and PowerPoint.
    • Strong analytical and computational capability; fluent with problem-solving frameworks.
    • Excellent communication, creativity, and decisive judgment.

    Everyday tools and methods

    • GD&T
    • Continuous Improvement and Kaizen
    • Troubleshooting
    • Measurement System Analysis (MSA)
    • Statistical Process Control (SPC)
    • Process FMEA (PFMEA)
    • 5 Why root cause
    • APQP
    • SOP development and adherence
    • Quality Control and Field Measurements
    • PPAP process execution

    Imagine this scenario

    A customer-specific requirement changes mid-launch. You rapidly assess PFMEA impacts, update control plans, adjust SPC limits, coach the production team on the new standard, and submit a revised PPAP. The safe launch remains intact—no escapes, no surprises.

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