Sr. Process Controls Engineer

Senior Controls Engineer - Relocation Assistance Available

Department: Engineering

Reports To: Director of Technical Services

Openings: 2

Compensation: $125K–$145K

Location Requirement: Local to the area preferred; relocation considered for the right candidate; no commuters.

Role Purpose

The Senior Controls Engineer provides technical leadership for all refinery process control systems to ensure:

• Optimized production rates, yields, and product quality

• Safe, environmentally responsible, and reliable operations

• Continuous improvement that reduces waste and enhances profitability

Key Responsibilities

Control System Support & Design

• Provide daily troubleshooting and support for DCS (DeltaV), truck rack systems (Multiload), PLCs, HMIs, control loops, instrumentation, analyzers, communication networks, and SIS.

• Develop and maintain control logic, graphics, and related documentation.

• Support maintenance of analytical equipment.

Project Engineering

• Initiate and execute improvements to existing control systems.

• Support capital and small projects, including instrumentation sizing, specification, and selection.

• Lead control system upgrades and migrations.

• Support FAT, SAT, commissioning, and startup activities.

Safety & Compliance

• Serve as subject matter expert for alarm rationalization and alarm philosophy implementation.

• Assist in developing KPIs and alarms to prevent SOL exceedances and environmental/compliance issues.

• Support SIS design and lifecycle management per ISA/IEC standards.

• Ensure compliance with ISA, NFPA, API, and other applicable standards.

• Participate in HAZOPs, LOPAs, MOC processes, and root cause analyses.

Other Duties

• Maintain software licensing and documentation as required.

Qualifications

• Bachelor’s degree in Electrical Engineering or Chemical Engineering.

• 10+ years of relevant experience in refining or petrochemical environments.

• Strong troubleshooting skills for refinery control schemes.

• Proficiency with DeltaV, PLCs, and online analyzers.

• Strong communication, leadership, and interpersonal skills.

• Ability to work effectively across all organizational levels.

• Proficiency with Microsoft Office (Outlook, Word, Excel, SharePoint).

• Strong analytical and problem‑solving abilities.

Physical Requirements

• Regular walking, sitting, talking, and hearing.

• Occasional standing, climbing, balancing, stooping, kneeling, crouching, or crawling.

• Ability to lift/move up to 50 lbs occasionally.

• Vision requirements include close, color, peripheral, depth perception, and focus adjustment.

#JDP

By providing your phone number, you consent to: (1) receive automated text messages and calls from the Judge Group, Inc. and its affiliates (collectively "Judge") to such phone number regarding job opportunities, your job application, and for other related purposes. Message & data rates apply and message frequency may vary. Consistent with Judge's Privacy Policy, information obtained from your consent will not be shared with third parties for marketing/promotional purposes. Reply STOP to opt out of receiving telephone calls and text messages from Judge and HELP for help.