Senior Stress Engineer

STS Technical Services is hiring Senior Stress Engineers in Greensboro, North Carolina to join the aerospace industry’s most dedicated engineering teams. If you have deep expertise in the analysis, certification, and testing of composite and metallic primary aircraft structures, this is your opportunity to contribute to world-class programs while advancing your own career.

Position Overview:

As a Senior Stress Engineer, you’ll serve as a subject matter expert in structural analysis, working closely with FAA DERs and internal engineering teams to validate the airworthiness of advanced airframe components. This role requires a balance of classical hand calculations and Finite Element Analysis (FEA), and it offers a chance to make real impact in the development and certification of primary aircraft structures.

Duties & Responsibilities:

• Serve as a Subject Matter Expert (SME) for stress analysis of composite primary structures (experience with metallic structures is highly desirable)
• Conduct detailed stress analysis using both classical hand calculation methods (Bruhn, Peery, Roark, ESDU) and FEA tools
• Prepare and author certification stress reports; collaborate with FAA Designated Engineering Representatives (DERs)
• Support and interpret structural testing activities
• Clearly communicate and justify analysis methods, assumptions, and results to both internal teams and external stakeholders

Education, Experience & Certifications:

• Bachelor’s degree in aerospace or mechanical engineering required; master’s degree preferred
• FAA DER certification (14 CFR Part 23/25) is a significant plus but not required

Required Knowledge, Skills & Abilities:

• Expertise in Finite Element Analysis tools such as NASTRAN and FEMAP
• Proficient in Microsoft Office Suite (Word, Excel, PowerPoint)
• Experience with 3D solid modeling using CATIA V5—ability to manipulate and extract data from models
• Familiarity with programming languages such as Python, Visual Basic (VB), or MATLAB is a strong plus

Physical Requirements:

• Incumbents may be routinely exposed to equipment operational noise, heat, cold, dust, and/or aircraft equipment, parts, or fuel odors
• May be required to stand, sit, squat, walk, bend, climb ladders, move, reach, or stretch for prolonged time periods with no restrictions
• Work in a safe and professional manner while adhering to all regulatory requirements (FAA, OSHA, DOT, EPA, State, and Federal regulations, etc.)
• Read, hear, speak, and see with no restrictions, as required by job duties
• Comprehend and adhere to management directions and/or safety instructions with no restrictions
• Effectively communicate in Business English
• Pull, push, carry, lift, or move items up to 10 lbs. throughout the work shift without assistance
• Pull, push, carry, lift, or move materials/people/items/equipment weighing up to 50 lbs. or more during the work shift, with the use of Company-provided “reach assistance technology”

Benefits:

STS Technical Services offers direct access to great jobs, exceptional recruiters, and top-flight clients. We are an equal opportunity employer dedicated to matching quality talent with great career opportunities.

About STS Technical Services:

STS Technical Services is a Top 100 Staffing Firm that’s partnered with some of the largest names in the aerospace, manufacturing, defense, and industrial industries. Our professional recruitment teams put talented individuals to work at client locations all over the United States.

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