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Manufacturing Engineer job in Fort Lauderdale at Sintavia, LLC

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Manufacturing Engineer at Sintavia, LLC

Manufacturing Engineer

Sintavia, LLC Fort Lauderdale, FL Full Time
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SUMMARY: Plans, directs, and coordinates projects with high complexity utilizing a large variety of critical skills.

DUTIES AND RESPONSIBILITIES:

  • CNC programming, CNC operation and support to electro discharge machining and multi axis machining of AM manufactured components
  • Ability to work with CNC operators and design engineers to take QC data, test results and other inputs to modify design files, simulation results and work to refine processes
  • Ability to work smoothly with design engineers and customers to provide information on how to utilize the characteristics of additive manufacturing that differ substantially from conventional manufacturing
  • Machine calibrations, precise laser optical system tuning and customization of required process settings as it relates to the reliable and repeated operation of modern metal AM machines in a critical and high quality manufacturing environment.
  • Laser power measurements
  • Caustic measurements
  • Alignment of laser beams
  • Laser beam focus adjustments
  • Scanner calibrations
  • Cleaning and assembling optical components
  • The ability to run AM machines correctly and transfer the information to production
  • Data preparation on all levels of the AM process
  • AM process parameter and support structure development for high end applications
  • Creation of build files, layouts, and cost estimation models used in an AS9100 aerospace manufacturing environment
  • Preventative maintenance of metal AM machines
  • Periodical checklists for mechanical conditions and adjustment
  • Customization of the metal AM machines in order to fulfill qualification requirements
  • Process quality control systems
  • Controlling and supporting of the on-site installation procedures
  • Follow and design standards to lead to the standardization of AM building processes
  • Metallurgical evaluation of metallic specimens and components as related to AM process parameters related to developmental alloys and production based manufacturing processes
  • Patent applications
  • Tailored materials according to the industry need in co-operation with powder manufacturers
  • Material development, process parameters and technical input as it relates to metal AM processes
  • AM material acceptance tests in a metallography laboratory
  • Support in metallic specimen preparation
  • Thermal heat treatments and hot isostatic press processing of AM parts to refine and improve performance of critical components used in aerospace and defense

Mechanical engineering and testing of AM products. Including:

  • Tensile Testing
  • Fatigue Testing (LCF and HCF)
  • Creep and Stress Rupture Testing
  • Topology Optimization and Generative Bionic design of AM products
  • Finite Element Analysis and Computational Fluid Dynamics of AM parts, machines and processes. Assess AM candidates for manufacturability, model modifications, and design optimization potential.

Strong 3D modeling background using a number of the following:

  • CAM
  • Materialise Magics SG+
  • SolidWorks, NX, Pro-E
  • HyperWorks, solidThinking, Autodesk
  • Provide the technical support in transitioning AM component(s) into production: process flow, process maps, dimensional variation, process capability, post processing operations, operations sheets
  • 3D Scanning and data acquisition using modern and traditional measuring tools
  • White Blue light Scanning
  • Coordinate Measuring Machine (CMM)
  • Ability to work at international level in order to transfer high level technical information to support AM process and to absorb know-how
  • Responsible for Project Management, Project Execution, Organizational Support or all of these tasks for a given project depending on the size and complexity of the project
  • Provide technical guidance for AM technicians
  • Comply and ensure compliance with company policies, facility procedures and processes
  • Possess an open mind and innovative mentality to lead development of cutting edge technology
  • Assist in other tasks as required

QUALIFICATIONS:

  • Bachelor's degree from four-year college or university in a technical or related field required
  • Demonstrated ability to balance department efficiency and service excellence
  • Strong written, verbal, and interpersonal communications skills including ability to listen attentively and to communicate information clearly and effectively
  • Demonstrated interpersonal, collaborative, and relationship-building skills; ability to interact positively with teammates at various levels across the company and customers
  • Demonstrated ability to work well with cross-functional groups
  • Self-motivated, able to multi-task, and detail oriented
  • Strong organizational, analytical, problem-solving and decision-making skills
  • Must be able to learn procedures quickly and be a team player
  • Able to maintain a professional demeanor and a polished professional appearance.
  • Background checks and Drug Screenings will be completed on all candidates considered for hire.

WHY SINTAVIA:

We offer a comprehensive compensation and benefits package and the tools you will need to be successful, including:

  • Medical, dental, and vision plans
  • Paid holiday, sick and PTO
  • Paid life and long term disability insurance
  • 401(K) retirement plan

We provide a safe, fun, exciting and collaborative work place, where growth and advancement opportunities abound.

Sintavia is an equal opportunity employer and a drug free workplace.


REQUIREMENTS:

  • 2+ years quality systems experience within manufacturing required
  • Easily adapt to new organizations / technical environments
  • Project management on small to medium projects

PREFERRED:

  • Aerospace experience
  • Previous Additive Manufacturing Experience

PHYSICAL DEMANDS AND WORK ENVIORNMENT:

  • Frequently required to sit, walk, stand, bend, stoop, kneel or crawl
  • Continually utilize visual acuity to operate equipment, read
  • technical information, and/or use a keyboard
  • Frequently required to lift/push/carry items up to 50 pounds
  • Work on Specialized equipment

Recommended Skills

  • Fatigue (Material)
  • Product Quality Assurance
  • Computational Fluid Dynamics
  • Finite Element Methods
  • Attention To Detail
  • Coordinate Measuring Machine (Cmm)
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