This position identifies and manages asset reliability risks that could adversely affect plant or business operations and responsible for improving equipment availability and reducing asset costs. Essential Job Functions Identifies and implements strategies to improve safety, asset reliability and overall asset effectiveness Develops engineering solutions to repetitive failures and all other problems that adversely affect plant operations such as, capacity, quality, cost or regulatory compliance issues using techniques including: o Statistical Process Control o Reliability modeling and prediction o Six Sigma (6) Methodology o Mechanical Integrity (MI) o Root-Cause Failure Analysis (RCFA) o Reliability Centered Maintenance (RCM) o Failure Reporting, Analysis and Corrective Action (FMEA) Collaborates with Operations, Maintenance and Technical groups, identifies and corrects bad actors, drives root cause failure analysis (RCFA), implements corrective actions Leads Root Cause Failure Analysis (RCFA) efforts, develops corrective actions and track results Responsible for performing Failure Mode and Effects Analysis (FMEA) on facility assets, predicting potential failure modes, prioritizing by risk, develop plans to reduce the likelihood of failure according to risk ranking Accountable for creating and optimizing PMs, validate PM frequencies, and required time needed to complete PM work, with assistance from the appropriate personnel (i.e. Planners, Craft Supervisors, etc.) Practices effective utilization of predictive and other non-destructive testing methodologies designed to identify and isolate inherent reliability problems Participates in the final check out of new installations including factory and site acceptance testing assuring adherence to functional specifications. Reviews equipment specifications; designs changes as required Monitors conditions and performance of critical equipment; recommends maintenance work required for optimum performance Assists with budget preparations for Maintenance department Identifies and implements reliability and plant improvement projects; oversees activities such as estimation, engineering, vendor data review, inspection, and commissioning for projects Ensures maintenance and engineering work carried out complies with engineering standards and corporate quality policies and procedures Develops and maintains maintenance processes and procedures and plant performance reporting and monitoring systems Assists and reviews spare part requirements; ensures proper stocking of critical parts Abides by all safety procedures and practices applicable to location and position; participates in appropriate safety training; demonstrates commitment to and support of EHSS principles and values; champions safety Performs other duties assigned by management that generally fall within the expected scope of this position.
Requirements: Experience in petrochemical/refining industry plant setting Proven preventive maintenance knowledge and experience, especially in industrial environment Ability to use SAP maintenance program and/or other maintenance databases Broad knowledge of regulatory codes and legal requirements applicable to chemical plants Analytical skills; statistical training and demonstrated application experience In-depth knowledge of risk assessment tools including; training in root cause analysis and other critical analysis tools such as Six Sigma Knowledge of Maintenance and Reliability best practices required Process controls, PLC infrastructure and calibrations.
Statistical Process Controls
Reliability Centered Maintenance