Sr. Electro-Mechanical Engineer

Location: Troy, Michigan

Full time direct hire

Full benefits

Relocation assistance

Summary

The Electro-mechanical Engineer reports to the Sr. Hardware Engineering Manager and works in a cross-functional development group in the design of Battery Management System (BMS) for multiple customers in both automotive and non-automotive markets. BMS platform is in production use on multiple global OEM Hybrid Electric Vehicles (HEV), Plug-In Hybrid Electric Vehicles (PHEV) and pure Battery Electric Vehicles (BEV). In this dynamic and demanding environment, your responsibilities will be varied but always focused on delivering value to customer projects while working closely with many other parts of our engineering organization. The pace of work is fast and it is important to be able to work effectively and deliver on commitments. There will be opportunities to learn new skills, mentor others, and develop electro-mechanical solutions and architecture using the latest tools and technologies while working on the automotive industry's highest-profile vehicle electrification projects.

Essential Duties

• Support electrical architecture development and wiring diagrams for the battery management and related electrical system.
• Work with the Mechanical Battery Pack design team to allocate position and space for Electronic and Electro-mechanical assemblies
• Selection and specification of electro-mechanical components such as connection systems, fuses, wiring, contactors, flex cables, ICBs (cell interface boards), etc
• Review documentation (BOM's, diagrams, sketches, drawings, procedures, and notes), supplier documentation and/or data sheets for design feasibility and alternative sources.
• Work with purchasing according to the component procurement processes. Provide direct advisory support for purchasing operations.
• Conduct, coordinate, and track electro-mechanical root cause failure analysis and implement corrective actions.
• Formally release work products (specifications, designs) into use, including appropriate internal and customer-specific sign-off and release steps for electro-mechanical components.
• Perform Technical Design Reviews within company and with customers. TDRs will be expected at the Concept, Detailed Design, and Production Sign-off stages.
• Create test plans and support the execution of test plans for verifying electro-mechanical hardware.
• Support the Quality and Reliability efforts (e.g., DFMEA, Robustness Assessments, Key-Life Testing) relative to electro-mechanical design and manufacturing