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Reliability Engineer job in Mason City at Manpower Engineering

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Reliability Engineer at Manpower Engineering

Reliability Engineer

Manpower Engineering Mason City, IA Full Time
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This is considered a position of high visibility and will have the autonomy to creatively develop a reliability system for the plant. Additionally, it's a significant opportunity for offering key exp's that could lead to future advancement in the organization.

Develops, implements, audits equip inspections in order to determine equipment condition, identify abnormal conditions which could lead to failure, project wear rates, identify and stop repetitive failures, and provides information for planning and prioritizing work. Works on improving equipment reliability and process performance by applying reliability engineering principles, field and statistical data, and supporting work process. Provides direction and leadership for timely outage planning which is aimed at improving equipment reliability and maintaining the optimum working condition of all equipment. Provides facilitation of root-cause failure analysis. Works with warehouse to determine critical spare needs and reviews/modifies BOM's for accuracy. Some key responsibilities include the following. Ensuring continuous improvement of MTBF and equip OEE (% reliability and % rate performance) by means of pareto analysis, root-cause failure analyses of significant or chronic equipment failures and development and use of reliability action plans based upon RCFAs and downtime analysis techniques. Ensuring inspection program (knowledge of equip condition) is being executed using proper techniques. Developing as needed and refining the PM/PDM maintenance program. Coordinating all efforts with equip custodians and maint management to ensure the program in conjunction with production, EH&S, quality and maintenance staff. Managing, controlling, and analyzing all data, records, and equipment histories to continually review and refine inspection frequencies. Developing solutions to repetitive equipment failures and process losses, implementing ways of reducing the need for maintenance, and ultimately eliminating the occurrences of failures. Ensuring personnel are properly trained in skills needed to perform inspections (preventative, predictive, and precision maint) through active involvement w personnel development for skills training and work execution. Continue to develop vibration measurements and analysis capability and ensure a comprehensive program is in conjunction with the reliability technician. Apply advanced predictive maintenance tools such as thermography and ultra-sonic technologies to inspections. Establishing as needed and managing lubrication program and oil analysis, ensuring all equipment is properly lubricated and oil analysis is performed on all critical equipment. This is done in conjunction with the reliability technician. Participating in approval of all new installation and major repairs, including those done by contractors, to ensure their maintainability & reliability. Supporting plant environmental programs and reqs with engineering solutions and day-to-day maintenance activities. Be prepared to supervise day to day DA and lubrication activities, and manage outage projects as needed. Participate in the maintenance call-out rotation. Particiate in Continuous Improvement Program.

BS Eng'g in Electrical, Mechanical, Industrial or Chemical) preferred. Maint exp., in absence of degree (experience can include being a skilled craftsmen who had developed inspection skills) Understanding of: Vibrations, Tribology, Stress (mechanics), Fracture mechanics, Thermography, Electrical test, Ultrasound test, Corrosion, Inspections. Familiarity with Microsoft Office products including Project, SAP and CAD software. Technical skills in plant operations and maintenance, cement industry preferred. Leadership/Supervisory skills.

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Job ID: BBBH65260

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