Enthusiastically support and contribute to World Class Manufacturing (WCM) Program and tools.
Manufacturing Process Design Creation.
Develop Process Failure Modes and Effects Analysis (PFMEA¶s) with cross functional teams.
Write detailed process instructions.
Manage root cause analysis.
Interface with Product Engineering and Manufacturing Engineering and Plant personnel to ensure product design feasibility for manufacturing and report out findings and implement improvements.
Write detailed tooling specifications for various types of production tooling, single-point tooling, fixtures and complex systems such as framing cells.
Responsible for the initial phases of tool engineering, including a determination of the complete tooling required, cost estimating and obtaining competitive bids from vendors.
Based on specifications, determine which manufacturing operations will be performed and in what sequence. Determine for each operation the number and kind of machine tools used, including fixtures and gauges. Determine proper feeds and speeds for each machine to ensure HPE productivity targets are achieved. Develop plant layouts for placement and arrangement of machinery and equipment. Prepare specifications for architects and major contractors.
Engage in the initial phases of quality engineering and determine quality control methods, procedures, and techniques to control and improve product quality
Conduct studies using advanced statistical methods and techniques for solution of quality problems.
Floor support addressing downtime issues. Debug / program new/existing equipment. Contribute towards continuous improvement activities.
Support assembly/machining/testing equipment as directed in engineering/troubleshooting activities on plant floor.
Work with plant teams to increase direct run FTC and to reduce OME expenses.
Works with cross-functional team to help integrate new equipment or process into the plant
Actively participate in employee suggestion program -- Innovation by Suggestion.
Bachelor degree in Engineering
Effective English and Spanish verbal and written communication skills with the ability to deal with a variety of people at all levels within the organization
Experience in: i) Catia V ii) TeamCenter / NX iii) AutoCAD iv) Microsoft Office and Google Suite v) Visio vi) TIF Files
Body and White manufacturing process or Body in White process documents creation or Body Process Designer
Process plant layouts to body tools, incorporating weld fixtures, gun hanging sheets or 3D modeling of weld guns to check gun clearances
Design skills in body tools or checking fixtures or welding fixtures
Welding guns, welding point files
Body sealers application, tool follow-up in build shops
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