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Sr. Manufacturing Process Engineer

Dimensional Control Systems Auburn Hills Contractor
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The Manufacturing Process Engineer - Senior will perform process engineering activities, including simultaneous engineering, project management, plant launch support, process continuous improvement, and other product/process assurance planning activities.

Responsibilities include but are not limited to:

  • • Enthusiastically support and contribute to World Class Manufacturing (WCM) Program and tools.
  • • Manufacturing Process Design Creation.
  • • Develop Process Failure Modes and Effects Analysis (PFMEA’s) with cross functional teams.
  • • Write detailed process instructions.
  • • Manage root cause analysis.
  • • Interface with Product Engineering and Manufacturing Engineering and Plant personnel to ensure product design feasibility for manufacturing and report out findings and implement improvements. 
  • • Write detailed tooling specifications for various types of production tooling, single point tooling, fixtures and complex systems such as framing cells.
  • • Responsible for the initial phases of tool engineering, including a determination of the complete tooling required, cost estimating and obtaining competitive bids from vendors. 
  • • Based on specifications, determine which manufacturing operations will be performed and in what sequence. Determine for each operation the number and kind of machine tools used, including fixtures and gauges. Determine proper feeds and speeds for each machine to ensure HPE productivity targets are achieved.
  • • Develop plant layouts for placement and arrangement of machinery and equipment. Prepare specifications for architects and major contractors. 
  • • Engage in the initial phases of quality engineering and determine quality control methods, procedures and techniques to control and improve product quality
  • • Conduct studies using advanced statistical methods and techniques for solution of quality problems.
  • • Floor support addressing downtime issues. Debug / program new/existing equipment. Contribute towards continuous improvement activities.
  • • Support assembly/machining/testing equipment as directed in engineering/troubleshooting activities on plant floor. Work with plant teams to increase direct run FTC and to reduce OME expenses. Works with cross-functional team to help integrate new equipment or process into the plant
  • • Actively participate in employee suggestion program -- Innovation by Suggestion.


Requirements:

  • Driving and Travel Requirements:

    May be required to drive a company car. A valid driver’s license is required as well as a clean driving record.    

    May be required to travel domestically up to 20%.

    • Minimum of a Bachelor’s degree in a technical field (industrial Engineering, Mechanical Engineering or Electrical Engineering) or related field experience.
    • 6+ years’ work experience in a manufacturing environment, with some knowledge of current e plant manufacturing processes, technology and tooling and equipment activities. Desirable BIW and/or Paint operations.
    • Experience in either planning implementation, participation and exposure to organization process improvement, individual development plans, gap closures, etc.
    • Excellent knowledge of TeamCenter/NX (Vis Pro, Vis Mock up and Vis Jack) and Advanced Manufacturing Planning System (AMPS).
    • Some exposure to simultaneous engineering with product and/or process engineering suppliers.
    • Experience and working knowledge of statistical process control tools, computer and software systems.
    • Experience in SAP / PentaSAP
    • Effective verbal and written communication skills with the ability to deal with a variety of people at all levels within the organization.
    • Self-directed team oriented with demonstrated planning/problem solving skills/equipment troubleshooting skills.
    • Ability to manage a project from beginning to end meeting project budget and timing targets.
    • Ability to manage multiple projects at same time working in a fast paced challenging environment.

Requirements:

  • Driving and Travel Requirements:

    May be required to drive a company car. A valid driver’s license is required as well as a clean driving record.    

    May be required to travel domestically up to 20%.

    • Minimum of a Bachelor’s degree in a technical field (industrial Engineering, Mechanical Engineering or Electrical Engineering) or related field experience.
    • 6+ years’ work experience in a manufacturing environment, with some knowledge of current e plant manufacturing processes, technology and tooling and equipment activities. Desirable BIW and/or Paint operations.
    • Experience in either planning implementation, participation and exposure to organization process improvement, individual development plans, gap closures, etc.
    • Excellent knowledge of TeamCenter/NX (Vis Pro, Vis Mock up and Vis Jack) and Advanced Manufacturing Planning System (AMPS).
    • Some exposure to simultaneous engineering with product and/or process engineering suppliers.
    • Experience and working knowledge of statistical process control tools, computer and software systems.
    • Experience in SAP / PentaSAP
    • Effective verbal and written communication skills with the ability to deal with a variety of people at all levels within the organization.
    • Self-directed team oriented with demonstrated planning/problem solving skills/equipment troubleshooting skills.
    • Ability to manage a project from beginning to end meeting project budget and timing targets.
    • Ability to manage multiple projects at same time working in a fast paced challenging environment.

Skills required

Quality Assurance
Resolve Technical Issue
Testing
Provide Technical Guidance
Mechanical Engineering
Engineering Design Process

Location

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$100K
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Sr. Manufacturing Process Engineer
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